ABB Installation Products K656LR-K0380 15/25kV, 600 Amp, DeadBreak, Elbow with Test Point (includes Insulated Plug, Cap, Stud…
UPC: 075114402491
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 15/25kV voltage rating with 600 Amp continuous current capacity
- Accommodates cable insulation diameters from 1.090 to 1.310 inches
- Deadbreak design enables safe hot-stick operation under load
- Includes test point for voltage verification without service interruption
- Kit includes insulated plug, cap, stud, aluminum compression lug, and cable adapter
Specifications
Amperage Rating | 600 A |
Application | 15/25kV, 600 Amp Deadbreak Elbow Connection |
Color | Black |
Conductor Range | 700 to 750 kcmil , 900 kcmil |
Connection | Compression |
Environmental Conditions | Fully Submersible |
Insulation | True |
Length | 13 in |
Length | 330.2 mm |
Material | Housing - EPDM-Rubber |
Special Features | Fully Shielded, Fully Submersible Molded Rubber Housing. 100 percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Can be Easily Connected or Disconnected using Standard Hand Tools and Equipment in a De-Energized State. Non-Corrosive, Capacitive Test Point |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Deadbreak Elbow Connector with Test Point |
Voltage Rating | 25 kV |
Width | 10.36 in |
Width | 263.144 mm |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
K656LR-L0380-SG3
15/25kV 600 Amp Series Deadbreak Elbow with Test Point and Sealing Kit (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 1.180 inch to 1.465 inch. Conductor Size Compressed/Stranded 700/750 or Compact/Solid 900. Cold-Shrinkable Jacket Seal with Copper Braid and Constant Force Spring Included.
K656DLR-N0410-S
600 Amp, 15/25kV, 600 Series Deadbreak Direct Test Elbow with Test Point, (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 1.515 inch to 1.780 inch. Conductor Size kcmil Compressed Stranded 1000. Cold Shrinkable Jacket Seal.
J4-2226-15-R
4 Point Junction, with three 200 Amp Bushing Well Interfaces and one 600 Amp Bushing interface, 15kV, Right Parking Stand.K656LR-N0410-CS871
25kV, 600 Amp, Deadbreak, Elbow with Test Point, (includes Insulated Plug, Cap, Stud, Lug and Cable Adapter), No Sealing Kit, Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 1000. Any Customer Specific Modifications CS871 - CSA Die Compatibility.K656LR-N0330
15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 1.515 inch to 1.780 inch. Conductor Size Compressed/Stranded 500, No Sealing KitK656LRN0400-CS871
15/25kV 600 Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 1.515 inch to 1.780 inch. Conductor Size AWG or kcmil, Compressed Stranded 900 /Compacted Solid 1000 /mmSquared Compact 500. Any Customer Specific Modifications - CS471 - CSA Die Compatibility.
J6-222666-15-N
6 Point Junction, with three 200 Amp Bushing Well Interfaces and three 600 Amp Bushing Interfaces, 15kV, No Parking Stand. Standard 4 inch spacing.Frequently Asked Questions
What is the current rating of this elbow connector?
The elbow is rated for 600 Amps continuous current.
Does this elbow include a test point?
Yes, the K656LR-K0380 features a test point for voltage verification.
What cable insulation sizes does this elbow support?
The K656LR-K0380 accommodates cable insulation diameters between 1.090 and 1.310 inches.
What conductor size does the aluminum lug support?
The aluminum compression lug supports 750 stranded/compressed conductors.
Can this elbow be used with hot-stick operations?
Yes, the deadbreak design allows for safe hot-stick connection and disconnection.
Is this elbow suitable for deadfront switchgear?
Yes, the K656LR-K0380 is designed for deadfront switchgear applications.
How to Install K655/K675LR and K656LR-K0380 Deadbreak Elbow Connectors
This guide provides detailed instructions for the safe installation of K655/K675LR and K656LR-K0380 Deadbreak Elbow Connectors. It covers cable preparation, connector assembly, mating with apparatus, grounding, and voltage testing for high voltage systems.
Estimated time: 2h
Tools needed:
Wire strippers, Wire brush, Crimping tool, Hotstick, Suitable sensing device (for capacitive test points), Torque wrench
Supplies needed:
Elbow connector (K655/K675LR or K656LR-K0380), Cable adapter, Compression lug, Insulating plug (if used as mating part), Lubricant, Threaded stud (if mating part not equipped), Wire (at least equivalent to No. 14 AWG Copper), Suitable connector (for grounding wire), HV insulated cap(s) or connector(s), Tape marker, Silicone lubricant
- De-energize Apparatus
Ensure all apparatus in the work area are de-energized during installation or removal of any parts. Do not touch or move energized products in the work area to prevent serious or fatal injury.
- Inspect and Verify Parts
Inspect all parts for damage, verify their rating, and confirm compatibility with mating parts. If supplied with protective shipping covers, remove them and replace with appropriate HV insulated caps or connectors before submerging or energizing the circuit.
- Prepare for Installation
Read the entire installation instructions before starting. Check package contents to ensure they are complete and undamaged. Verify all components for proper fit with the cable and/or mating products. Have all required tools at hand and maintain cleanliness throughout the procedure.
- Position and Cut Cable
Assemble the cable in its final assembled position with enough slack to provide adequate clearance for removing the elbows. For concentric neutral cable, unwind the concentric neutral wires. Cut the cable 1-3/4 inches (45mm) from the centerline of the mating product.
- Clean Cable Outer Surface
Clean the outer surface of the cable a distance of 24 inches (610mm) or up to the bent back concentric neutral wires.
- Prepare Cable End
Follow the specific cable preparation instructions (A, B, or C) that apply to your cable type (e.g., non-jacketed concentric neutral, jacketed shield wires, flat metallic tape shield, fabric tape shield, or longitudinally corrugated shield). Remove the outer jacket where applicable and prepare the cable end to the specified dimensions shown in the documentation.
- Install Cable Adapter
Bevel the end of the cable insulation at a 45-degree angle, approximately 1/4 inch (6mm) back. Thoroughly clean, then lubricate the cable insulation, always working toward the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker.
- Prepare Conductor
Remove the protruding cable insulation by cutting it even with the end of the cable adapter. Do not cut or nick the cable adapter or the conductor. The length of the exposed conductor should be between 4-1/4 inches and 4-9/16 inches (108mm-116mm); otherwise, redo the assembly.
- Crimp Compression Lug
For copper conductors, fully insert the conductor into the compression lug. For aluminum conductors, wire brush the conductor and immediately fully insert it into the compression lug. Measure the 'Check Dimension' before crimping (it should be less than 6-3/8 inches). Crimp the compression lug following the crimping instructions supplied with the lug. Wipe all excess inhibitor from the compression lug and cable adapter surface after crimping. The distance from the end of the compression lug to the cable adapter after crimping should be between 6-3/8 inches to 7-1/8 inches (162mm-181mm); otherwise, redo the assembly.
- Install Elbow
Lubricate the cable adapter and the inside of the elbow cable entrance. Install the elbow onto the cable adapter until the elbow cannot advance further. Make sure the cable adapter is still flush with the tape marker. If not, reposition the cable adapter. Remove the tape marker.
- Prepare Mating Part
Remove protective caps from the elbow and the mating part. Hand tighten the threaded stud supplied with the elbow into the mating part, if the mating part is not equipped with a stud. Clean and lubricate both the elbow and the mating part with the lubricant supplied, keeping surfaces clean.
- Connect Elbow to Mating Part
Push the elbow onto the mating part, carefully lining up the hole in the compression lug with the stud on the mating part. DO NOT CONNECT OR DISCONNECT MATING PRODUCTS WHILE ENERGIZED. DO NOT ENERGIZE WHILE DISCONNECTED.
- Connect Opposite Mating Part (if applicable)
Clean and lubricate the mating part for the opposite end of the elbow. Insert this mating part into the elbow. Engage the threads and hand tighten. Torque the mating part according to the instructions supplied with that specific mating part.
- Install Insulating Plug Cap (if applicable)
If an insulating plug is used as a mating part, clean and lubricate the inner surface of the voltage detection cap and place it on the elbow. Push down hard until the cap snaps into place.
- Ground Cable Shield
Insert one end of a piece of wire with ampacity at least equivalent to No. 14 AWG Copper through the grounding eye and twist to make a small loop. Do not damage the eye. Connect this wire to ground using a suitable connector. The shield of the cable must be grounded according to the instructions supplied with the grounding device, or through an alternate method if no grounding device is used. It is also recommended that the jacket of the cable be waterproofed at this point to prevent moisture from entering the cable.
- Torque 600A L-Kit Components (if applicable)
CAUTION: When constructing 600-amp L-Kits, be sure to tighten each component to the specified torque per the instructions provided.
- Remove Voltage Test Point Cap
If performing a voltage test, remove the test point cap with a hotstick. When removing the cap, PEEL OFF AT AN ANGLE rather than pulling directly in line with the test point assembly.
- Test for Voltage
WARNING: The voltage test point is a capacitance device and is not directly connected to the conductor. Do not use conventional voltage measuring equipment. Follow the manufacturer’s directions for the meter used. Test with a suitable sensing device, made for use with separable connectors manufactured with capacitive test points, to determine if the cable is energized. Contamination, moisture, dirt, etc., around the test point or use of the wrong measuring equipment can provide a false 'no voltage' indication on an energized elbow. To prevent serious or fatal injury, treat the elbow as energized until the 'no voltage' test point indication is confirmed by other means.
- Replace Voltage Test Point Cap
After voltage detection has been made, clean and lubricate the inside surface of the cap with silicone lubricant and replace it on the test point.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.