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ABB - Installation Products K656LR-K-AC03 - 15/25kV, 600 Amp, Deadbreak Elbow Connector with Test Point - with Shear Bolt Connector. Includes Elbow Housing, Insulated Plug with Cap, Stud, Shearbolt Lug, Cable Adapter and Lubricant. Cable Insulation Diameter K - 1.090 to 1.310 inch. Tin-Plated Aluminum ShearBolt Lug, Conductor Size AC03 - 500 to 750 kcmil Stranded/Compressed/Solid/Compact.

ABB Installation Products K656LR-K-AC03 15/25kV, 600 Amp, Deadbreak Elbow Connector with Test Point - with Shear Bolt Connector.…

UPC: 075114355049


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Contact for Pricing

Call (262) 252-1600 or email [email protected] for pricing and availability.

Overview

This ABB 15/25kV, 600 Amp Deadbreak Elbow Connector, SKU K656LR-K-AC03, is designed for reliable and safe termination of medium voltage cables. It features a test point for system diagnostics and a shear bolt connector for secure conductor attachment. The kit includes the essential components for installation: the elbow housing, an insulated plug with cap, a stud, a tin-plated aluminum shear bolt lug, a cable adapter, and lubricant. Engineered for specific cable dimensions, this connector accommodates cable insulation diameters ranging from 1.090 to 1.310 inches (K dimension). The tin-plated aluminum shear bolt lug is compatible with conductor sizes AC03, supporting 500 to 750 kcmil stranded, compressed, solid, or compact conductors. This ensures a robust electrical connection for a variety of medium voltage power distribution applications. Key Specifications: - Voltage Rating: 15/25kV - Current Rating: 600 Amp - Cable Insulation Diameter (K): 1.090 - 1.310 inch - Conductor Size (AC03): 500 - 750 kcmil (Stranded/Compressed/Solid/Compact) - Connector Type: Shear Bolt Lug - Features: Test Point, Insulated Plug with Cap - Manufacturer: ABB - Installation Products - SKU: K656LR-K-AC03
  • 15/25kV voltage rating for medium voltage applications
  • 600 Amp continuous current rating
  • Accommodates cable insulation diameters from 1.090 to 1.310 inches (K dimension)
  • Supports 500 to 750 kcmil conductors (AC03) including stranded, compressed, solid, and compact types
  • Includes tin-plated aluminum shear bolt lug for secure conductor termination and a test point for diagnostics

Specifications

Amperage Rating
600 A
Application
15/25kV, 600 Amp Deadbreak Elbow Connection
Cable Insulation Diameter
1.090-1.310 inch
Color
Black
Conductor Range
500 to 750 kcmil
Conductor Size
500-750 kcmil (Stranded/Compressed/Solid/Compact)
Connection
Shear Bolt
Connection Type
Shear Bolt Lug
Connection Type
Deadbreak Elbow Connector
Current Rating
600 A
Environmental Conditions
Fully Submersible
Features
Test Point, Insulated Plug with Cap
Insulation
True
Length
13 in
Length
330.2 mm
Material
Housing - EPDM-Rubber
Material
Tin-plated Aluminum
Series
600 Series
Size
1.090 to 1.310 inch
Special Features
Fully Shielded, Fully Submersible Molded Rubber Housing. 100 percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Can be Easily Connected or Disconnected using Standard Hand Tools and Equipment in a De-Energized State. Non-Corrosive, Capacitive Test Point. Cold-Shrinkable Seal with Copper Braid and Constant Force Spring
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Elbow Connector with Test Point
Voltage Rating
25 kV
Voltage Rating
15/25kV
Voltage Rating
15/25 kV
Width
10.36 in
Width
263.144 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
15kV, 600 Amp Combo T, carries current. Combo Elbow with bus, stud and cable adapter, lug and insulated cap kit. Cable Insulation Diameter 1.370 inch to 1.630 inch. Shear Bolt Lug. Conductor Size Compressed-Stranded-Solid-Compact 500 to 750 kcmil. 200ECS Cold Shrinkable Jacket Seal Included.

656CETP-MAC03-S

15kV, 600 Amp Combo T, carries current. Combo Elbow with bus, stud and cable adapter, lug and insulated cap kit. Cable Insulation Diameter 1.370 inch to 1.630 inch. Shear Bolt Lug. Conductor Size Compressed-Stranded-Solid-Compact 500 to 750 kcmil. 200ECS Cold Shrinkable Jacket Seal Included.
6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM

54211116

6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM
200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle with Test Point, Bails are required but not included, order separately. Cable Insulation Diameter 0.635 inch to 0.905 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.

K152SR-B0220

200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle with Test Point, Bails are required but not included, order separately. Cable Insulation Diameter 0.635 inch to 0.905 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.
15/25kV, 600 Amp, Deadbreak Elbow Connector without Test Point - with Shear Bolt Connector. Includes Elbow Housing, Insulated Plug with Cap, Stud, Shearbolt Lug, Cable Adapter and Lubricant. Cable Insulation Diameter M - 1.370 to 1.630 inch. Tin-Plated Aluminum ShearBolt Lug, Conductor Size AC03 - 500 to 750 kcmil Stranded/Compressed/Solid/Compact.

K655LR-M-AC03

15/25kV, 600 Amp, Deadbreak Elbow Connector without Test Point - with Shear Bolt Connector. Includes Elbow Housing, Insulated Plug with Cap, Stud, Shearbolt Lug, Cable Adapter and Lubricant. Cable Insulation Diameter M - 1.370 to 1.630 inch. Tin-Plated Aluminum ShearBolt Lug, Conductor Size AC03 - 500 to 750 kcmil Stranded/Compressed/Solid/Compact.
15/25kV, 600 Amp, Elbow Connector with Test Point - with Shear Bolt Connector. Includes Elbow Housing, Insulated Plug with Cap, Stud, Shearbolt Lug, Cable Adapter and Lubricant. Cable Insulation Diameter N - 1.550 to 1.780 inch. Tin-Plated Aluminum ShearBolt Lug, Conductor Size AC04 - 750 to 1250 kcmil Stranded/Compressed/Solid/Compact.

K656LR-N-AC04

15/25kV, 600 Amp, Elbow Connector with Test Point - with Shear Bolt Connector. Includes Elbow Housing, Insulated Plug with Cap, Stud, Shearbolt Lug, Cable Adapter and Lubricant. Cable Insulation Diameter N - 1.550 to 1.780 inch. Tin-Plated Aluminum ShearBolt Lug, Conductor Size AC04 - 750 to 1250 kcmil Stranded/Compressed/Solid/Compact.
600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compacted Solid #2.

K655YSR-F0210

600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compacted Solid #2.
15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 4/0 /Compacted Solid 250 /mmSquared Compact 125.

K656CY-J0270

15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 4/0 /Compacted Solid 250 /mmSquared Compact 125.
600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 450 /Compacted Solid 500/550. Cold Shrinkable Seal with Copper Braid and Constant Force Spring Included.

K655YSR-L0320-SG3

600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 450 /Compacted Solid 500/550. Cold Shrinkable Seal with Copper Braid and Constant Force Spring Included.

Frequently Asked Questions

How many connectors are needed for various wire sizes?

Only five range-taking shear bolt connectors are needed to accommodate multiple wire sizes from #2 AWG to 1500 kcmil.

What industry standards does the system meet?

The Elastimold advanced shear bolt connection system meets the latest revision of IEEE386.

What is a critical safety step before installation?

The circuit must be de-energized before beginning the installation process.

What tools are required for installation?

Only a standard wrench is needed for installation; no dies or pneumatic tools are required.

What voltage range do these connectors support?

The connectors are suitable for 600/900 amp elbow connectors, vault stretchers, and straight receptacles from 15 kV up to 35 kV.

What are the current ratings for the shear bolt connectors?

The shear bolt connectors are applicable for 600 amp and 900 amp current ratings.

What is the conductor size range for these connectors?

These connectors accommodate wire sizes from #2 AWG to 1500 kcmil. Note that 1500 kcmil is only applicable for 35 kV systems.

What conductor types are compatible with this system?

The Elastimold advanced shear bolt connection system is compatible with both aluminum and copper conductors.

What is a critical safety step before installation?

The circuit must be de-energized before beginning the installation process.

How many connectors are needed for various wire sizes?

Only five range-taking shear bolt connectors are needed to accommodate multiple wire sizes from #2 AWG to 1500 kcmil.

How to Install the K656LR-K-AC03 Shear Bolt Connector

Instructions for installing the K656LR-K-AC03 shear bolt connector onto electrical cables.

Estimated time: 30m

Tools needed:

Hexagon socket (AF 3/4” or SW19), Wire brush, Cable accessory installation instructions

Supplies needed:

Center ring, K656LR-K-AC03 shear bolt connector, Cable

  1. Inspect and Prepare

    DANGER: Ensure all apparatus is de-energized before proceeding. Inspect the package contents for completeness and damage. Check all components for proper fit with the cable and mating products. Have all required tools at hand and maintain cleanliness.

  2. Insert Center Ring

    Insert the appropriate center ring into the barrel of the K656LR-K-AC03 connector. Refer to the table in the installation instructions to determine the correct center ring for aluminum or copper conductors of 350/500/750 AWG-KCMIL.

  3. Prepare Cable

    Prepare the cable as specified in the instructions accompanying the applicable cable accessory. Clean the conductor using a wire brush immediately before inserting it into the barrel.

  4. Initial Bolt Tightening

    Torque bolt #1 with slow, steady turns until it makes contact with the conductor. Repeat this process for bolts #2 and #3.

  5. Shear Bolts

    Using the specified hexagon socket, and starting with bolt #1, apply torque alternately to each bolt until the head shears off. It is recommended that the connector barrel be held securely in place during this process. CAUTION: Do not use impact guns. Do not touch or move energized products in the work area.

  6. Verify Bolt Shearing

    If the bolts do not shear off flush with the connector barrel, manual rework is required. Contact Elastimold® technical services for assistance.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.