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ABB - Installation Products K655YDSR-M0380 - 600 Amp, 15/25kV, Direct Test Straight Receptacle Elbow. Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 700/750 or Compacted Solid 900.

ABB Installation Products K655YDSR-M0380 600 Amp, 15/25kV, Direct Test Straight Receptacle Elbow. Cable Insulation Diameter 1.370…

UPC: 783786052677


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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

This ABB K655YDSR-M0380 is a 600 Amp, 15/25kV Direct Test Straight Receptacle Elbow designed for reliable electrical connections in medium voltage applications. It accommodates cable insulation diameters ranging from 1.370 inches to 1.630 inches, ensuring compatibility with a variety of cable types. The integrated aluminum compression lug provides a secure and robust connection for conductors. This receptacle is specified for compressed stranded conductors of 700/750 kcmil or compacted solid conductors of 900 kcmil. The direct test capability allows for simplified testing procedures, enhancing operational efficiency and safety. Manufactured by ABB - Installation Products, this component is essential for power distribution systems requiring dependable and serviceable connections. Its construction prioritizes electrical integrity and ease of installation in demanding utility and industrial environments. Key specifications include: * **Current Rating:** 600 Amps * **Voltage Rating:** 15/25kV * **Cable Insulation Diameter Range:** 1.370" - 1.630" * **Conductor Compatibility:** 700/750 kcmil Stranded or 900 kcmil Solid * **Lug Type:** Aluminum Compression * **Functionality:** Direct Test Straight Receptacle Elbow This product, with UNSPSC code 39121421, is built to meet the performance requirements of critical power infrastructure.
  • 600 Amp, 15/25kV voltage rating for medium voltage applications.
  • Accommodates cable insulation diameters from 1.370" to 1.630".
  • Features an aluminum compression lug for secure conductor termination.
  • Compatible with 700/750 kcmil stranded or 900 kcmil solid conductors.
  • Direct test functionality for simplified testing procedures.

Specifications

Amperage Rating
600 A
Application
15/25kV, 600 Amps
Color
Black
Conductor Range
700 to 750 kcmil , 900 kcmil
Connection
Compression
Environmental Conditions
All Weather Conditions, Fully Submersible
Insulation
True
Material
Housing - EPDM-Rubber
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Direct Test Straight Receptacle Elbow
Voltage Rating
15 to 25 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.

K656CY-L0380

15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.
600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 1/0 /Compacted Solid 2/0. Cold Shrinkable Seal with Copper Braid and Constant Force Spring Included.

K655YSR-H0240-SG3

600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 1/0 /Compacted Solid 2/0. Cold Shrinkable Seal with Copper Braid and Constant Force Spring Included.
200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle with Test Point, Bails are required but not included, order separately. Cable Insulation Diameter 0.635 inch to 0.905 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #4/Solid #3/mmSquared 21.14.

K152SR-B0200

200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle with Test Point, Bails are required but not included, order separately. Cable Insulation Diameter 0.635 inch to 0.905 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #4/Solid #3/mmSquared 21.14.
600 Amp, 15/25kV, Separable H Joint Kit, 4-Way with Test Point. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 3/0 /Compacted Solid 4/0 /mmSquared Compact 95.

K656CH-H0260

600 Amp, 15/25kV, Separable H Joint Kit, 4-Way with Test Point. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 3/0 /Compacted Solid 4/0 /mmSquared Compact 95.
200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle with Test Point, Bails are required but not included, order separately. Cable Insulation Diameter 0.805 inch to 1.060 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.

K152SR-C0240

200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle with Test Point, Bails are required but not included, order separately. Cable Insulation Diameter 0.805 inch to 1.060 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.
15-25kV 600 Series Deadbreak Separable Straight Joint Package (2-Way) with Test Point. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size AWG or kcmil, Compressed Stranded 350 /Compacted Solid 400 /mmSquared Compact 185. Cable Insulation Diameter 0.850 inch to 1.050 inch. Conductor Size AWG or kcmil, Compressed Stranded 4/0 /Compacted Solid 250 /mmSquared Compact 125.

K656I-J0300-H0270

15-25kV 600 Series Deadbreak Separable Straight Joint Package (2-Way) with Test Point. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size AWG or kcmil, Compressed Stranded 350 /Compacted Solid 400 /mmSquared Compact 185. Cable Insulation Diameter 0.850 inch to 1.050 inch. Conductor Size AWG or kcmil, Compressed Stranded 4/0 /Compacted Solid 250 /mmSquared Compact 125.
15-25kV 600 Series Deadbreak Separable Straight Joint Package (2-Way) with Test Point. Aluminum Compression Lug. Cable Insulation Diameter 1.090 inch to 1.310 inch. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size AWG or kcmil, Compressed Stranded 350 /Compacted Solid 400 /mmSquared Compact 185.

K656I-K0330-J0300

15-25kV 600 Series Deadbreak Separable Straight Joint Package (2-Way) with Test Point. Aluminum Compression Lug. Cable Insulation Diameter 1.090 inch to 1.310 inch. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size AWG or kcmil, Compressed Stranded 350 /Compacted Solid 400 /mmSquared Compact 185.
15/25kV, 600 Amp, Straight Receptacle, Deadbreak, includes Straight Receptacle Housing, Retaining Ring, Cable Adapter, Lug, Bolt and Washers, Cable Insulation Diameter .635-.905 inches, Aluminum Lug, Conductor Size 1/0 Stranded/Compressed or 2/0 Compact/Solid.

K655YSR-L0240

15/25kV, 600 Amp, Straight Receptacle, Deadbreak, includes Straight Receptacle Housing, Retaining Ring, Cable Adapter, Lug, Bolt and Washers, Cable Insulation Diameter .635-.905 inches, Aluminum Lug, Conductor Size 1/0 Stranded/Compressed or 2/0 Compact/Solid.

Frequently Asked Questions

What is the K655YDSR product designed for?

The K655YDSR provides a fully shielded, submersible cable connection on 15/25kV high-voltage "I", "Y", or "H" Bus.

What is the purpose of the Elastimold Direct Test System (EDTS)?

The EDTS allows for isolation, testing, and grounding, providing a direct path to the conductor for voltage testing with a 200TC series meter adapter.

What items are included in the K655YDSR kit?

The kit includes the straight receptacle housing, lubricant, cable adapter, aluminum compression lug, and adapter retaining ring. Installation instructions, a crimp chart, and bolts/washers are also provided.

What optional accessories are available for the K655YDSR?

Optional accessories allow for visible external separation, by-pass, isolation, dead-ending, grounding, and testing. They can also add taps, surge arrestors, and circuit protection.

How is the K655YDSR connected or disconnected?

It can be easily connected or disconnected using standard hand tools and equipment, but only when in a de-energized state.

What are the key construction materials of the receptacle?

The receptacle features a fully shielded, fully submersible molded rubber housing with 100% peroxide-cured insulation and conductive EPDM materials.

When can the EDTS test be safely used?

The EDTS test can be used once the circuit is de-energized and isolated by switching, in conjunction with normal procedures.

Does the K655YDSR meet any industry standards?

Yes, the K655YDSR meets ANSI/IEEE Standard 386, Latest Revision.

What is the maximum phase-to-phase operating voltage for 25kV class?

For the 25kV voltage class, the maximum phase-to-phase operating voltage is 28kV.

What is the maximum phase-to-ground operating voltage for 15kV class?

For the 15kV voltage class, the maximum phase-to-ground operating voltage is 8.3kV.

How to Install K656 Series Deadbreak Receptacles

This guide provides step-by-step instructions for the safe installation and assembly of K656DCY, K656DCH, and K656DI Deadbreak Receptacles with Direct Access Ports on solid dielectric type cables.

Estimated time: 2h

Tools needed:

Hex wrench, Torque wrench with 15/16" socket, Wire brush, Assembly tool (650ATY or 600RRT), Rag, Approved safety solvent, Wire strippers

Supplies needed:

Receptacle housings, Cable adapters, Center sections (I, Wye, or H), Aluminum holding collars, Lubricant (supplied or ELASTIMOLD approved), Hex-head bolts, Crimp connectors, Belleville washers, Flat washers, Nylon venting rod, Tape (for markers), No. 14 AWG copper wire (or equivalent for grounding), ECS sealing device (optional), ECS grounding device (optional), Conductive copper strip (for flat metallic tape shielded cable)

  1. Prioritize Safety

    DANGER: All apparatus must be de-energized during installation or removal of parts. Do not touch or move energized products. This product should be installed only by competent personnel trained in good safety practices involving high voltage electrical equipment. Failure to follow instructions will result in damage and serious injury.

  2. Inspect Components

    Check contents of the package to ensure they are complete and undamaged. Inspect all components to ensure proper fit with the cable and/or mating products. Read the entire installation instructions before starting and have all required tools at hand, maintaining cleanliness throughout the procedure.

  3. Prepare Cable End

    Wipe the outer jacket clean for a distance of 38 inches. Cut the cable end square to ensure maximum available length for crimp growth. If an ECS sealing device is being used, slide the tube onto the cable for a distance of 38 inches. Slide the receptacle housing onto the cable for a distance of 30 inches.

  4. Perform Cable Specific Preparation

    Refer to the special cable preparation supplement included with these instructions and follow the procedure for your specific cable type (Jacketed Concentric Neutral Cable or Flat Metallic Tape Shielded Cable with Semi-con Shield). This involves precise jacket/shield removal, bending neutral wires, marking, beveling insulation, and thoroughly cleaning the cable surface.

  5. Install Cable Adapter

    Remove any protruding cable insulation by cutting it even with the end of the cable adapter, taking care not to cut or nick the adapter or conductor. The exposed conductor should measure 4 3/4" - 5". Assemble the aluminum retaining ring over the conductor and snug it firmly against the cable adapter. Using the provided hex wrench, tighten the socket head screw hand tight. Confirm the exposed conductor measures 4 3/8" - 4 3/4".

  6. Prepare and Insert Conductor

    Remove the protective cap from the crimp connector. If using aluminum cable, wire brush the conductor and immediately fully insert it into the crimp connector which contains inhibitor. Measure the distance from the end of the connector to the retaining ring. If the distance is over 7" (17.8cm), do not proceed and redo all previous work. Repeat steps 4-6 for all remaining cables to be joined.

  7. Align and Crimp Connectors

    Prior to crimping, confirm components are positioned as shown in the instructions and that the bolt holes in the crimp connectors are positioned properly to align with the bolt holes of the mating part. Crimp each connector following the instructions packaged with the connectors, rotating each crimp 90 or 180 degrees. After crimping, measure the distance from the end of the connector to the holding collar. If the distance is over 7", do not proceed and redo all previous work.

  8. Assemble Washers and Bolts

    Assemble the washers and bolt in the following order: flat washer against the spade contact, then the Belleville washer (concave side down), and finally the hex-head bolt. Hand tighten the bolt. The splice and cables are now in their final positions.

  9. Torque Tighten Bolts

    Using a torque wrench with a 15/16" socket, tighten each bolt to 50 to 60 ft. lbs. Do not attempt to move or reposition any part of the assembly after the bolts are tightened.

  10. Lubricate and Position Housing

    Apply supplied lubricant or ELASTIMOLD approved lubricant generously to the outside of the cable adapter, the area of the splice section, and the inside mating surface of the receptacle housing. Slide the receptacle housing over the cable adapter and up to the edge of the interface (position shown in instructions). Insert the nylon venting rod (supplied).

  11. Complete Housing Assembly

    Attach the appropriate assembly tool (650ATY or 600RRT) as shown in the instructions. With the assembly tool in place, slowly raise the handle or turn the hex nut to slide the receptacle housing over the splice section. Remove the venting rod. WARNING: Do not place hand on threaded rod or guide shaft with the assembly tool in place. Repeat steps 10-11 for any remaining cables.

  12. Final Checks and Grounding

    Check all cable adapters to make sure they are located properly and remove all vinyl tape markers. Complete the installation of any ECS grounding device according to the instructions included with that device. Connect a short length of No. 14 AWG copper wire (or equivalent) to the grounding eyes of the housings and to ground.

  13. Perform Direct Test (Optional)

    To perform a direct test, a specific meter and test cap are required. The operating instructions for voltage measurement are included with the meter and test cap. DANGER: Not following these instructions or insertion of objects other than the test cap can cause serious or fatal injury. Removal of the insulated cap and installation of the voltage test cap must be done with a hotstick tool.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.