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ABB - Installation Products K655LR-M-AC03 - 15/25kV, 600 Amp, Deadbreak Elbow Connector without Test Point - with Shear Bolt Connector. Includes Elbow Housing, Insulated Plug with Cap, Stud, Shearbolt Lug, Cable Adapter and Lubricant. Cable Insulation Diameter M - 1.370 to 1.630 inch. Tin-Plated Aluminum ShearBolt Lug, Conductor Size AC03 - 500 to 750 kcmil Stranded/Compressed/Solid/Compact.

ABB Installation Products K655LR-M-AC03 15/25kV, 600 Amp, Deadbreak Elbow Connector without Test Point - with Shear Bolt…

UPC: 075114354295


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Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB K655LR-M-AC03 is a 15/25kV, 600 Amp deadbreak elbow connector designed for reliable medium-voltage cable terminations. This connector includes a tin-plated aluminum shear-bolt lug rated for 500 to 750 kcmil stranded, compressed, solid, or compact conductors. The kit includes the elbow housing, insulated plug with cap, stud, shear-bolt lug, cable adapter, and lubricant for complete installation. The deadbreak design allows for safe, load-break operations without de-energizing the system, making it ideal for underground distribution networks, switchgear, and pad-mounted transformers. Cable insulation diameter compatibility ranges from 1.370 to 1.630 inches, ensuring versatility across common medium-voltage cable types. The shear-bolt lug provides secure mechanical and electrical connections, reducing installation time and eliminating the need for specialized tools. This connector meets industry standards for medium-voltage applications and is manufactured by ABB Installation Products, a trusted name in electrical infrastructure solutions.
  • 15/25kV voltage rating for medium-voltage applications
  • 600 Amp continuous current rating
  • Tin-plated aluminum shear-bolt lug for 500-750 kcmil conductors
  • Deadbreak design enables safe load-break operations
  • Includes elbow housing, insulated plug with cap, stud, cable adapter, and lubricant

Specifications

Amperage Rating
600 A
Application
Designed to provide Fully Shielded, Dead-Front Submersible Cable Connections to High-Voltage Apparatus
Color
Black
Conductor Range
500 to 750 kcmil
Connection
Shear Bolt
Connection Type
Shear Bolt
Current Rating
600 A
Environmental Conditions
Fully Submersible
Insulation
True
Length
13 in
Length
330.2 mm
Material
Housing - EPDM-Rubber
Material
Tin-Plated Aluminum, Poly
Series
K655LR
Size
Cable Insulation Diameter M - 1.370 to 1.630 inch, Conductor Size AC03 - 500 to 750 kcmil
Special Features
Fully shielded, fully submersible molded rubber housing. 100 Percent peroxide-cured construction includes insulation and conductive EPDM materials. Can be easily connected or disconnected using standard hand tools and equipment in a de-energized state. Optional accessories allow visible external separation, by-pass, isolation, dead-ending, grounding, and testing as well as adding taps, surge arrestors, and fault current indicators
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Elbow Connector
Voltage Rating
15 to 25 kV
Voltage Rating
15/25 kV
Width
10.36 in
Width
263.144 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
15/25kV, 600 Amp, Deadbreak Elbow Connector with Test Point - with Shear Bolt Connector. Includes Elbow Housing, Insulated Plug with Cap, Stud, Shearbolt Lug, Cable Adapter and Lubricant. Cable Insulation Diameter K - 1.090 to 1.310 inch. Tin-Plated Aluminum ShearBolt Lug, Conductor Size AC03 - 500 to 750 kcmil Stranded/Compressed/Solid/Compact.

K656LR-K-AC03

15/25kV, 600 Amp, Deadbreak Elbow Connector with Test Point - with Shear Bolt Connector. Includes Elbow Housing, Insulated Plug with Cap, Stud, Shearbolt Lug, Cable Adapter and Lubricant. Cable Insulation Diameter K - 1.090 to 1.310 inch. Tin-Plated Aluminum ShearBolt Lug, Conductor Size AC03 - 500 to 750 kcmil Stranded/Compressed/Solid/Compact.
15/25kV, 600 Amp, Elbow Connector with Test Point - with Shear Bolt Connector. Includes Elbow Housing, Insulated Plug with Cap, Stud, Shearbolt Lug, Cable Adapter and Lubricant. Cable Insulation Diameter N - 1.550 to 1.780 inch. Tin-Plated Aluminum ShearBolt Lug, Conductor Size AC04 - 750 to 1250 kcmil Stranded/Compressed/Solid/Compact.

K656LR-N-AC04

15/25kV, 600 Amp, Elbow Connector with Test Point - with Shear Bolt Connector. Includes Elbow Housing, Insulated Plug with Cap, Stud, Shearbolt Lug, Cable Adapter and Lubricant. Cable Insulation Diameter N - 1.550 to 1.780 inch. Tin-Plated Aluminum ShearBolt Lug, Conductor Size AC04 - 750 to 1250 kcmil Stranded/Compressed/Solid/Compact.
600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compacted Solid #2.

K655YSR-F0210

600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compacted Solid #2.
15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 4/0 /Compacted Solid 250 /mmSquared Compact 125.

K656CY-J0270

15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 4/0 /Compacted Solid 250 /mmSquared Compact 125.
600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 450 /Compacted Solid 500/550. Cold Shrinkable Seal with Copper Braid and Constant Force Spring Included.

K655YSR-L0320-SG3

600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 450 /Compacted Solid 500/550. Cold Shrinkable Seal with Copper Braid and Constant Force Spring Included.
600 Amp, 15/25kV, Direct Test Straight Receptacle Elbow. Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 700/750 or Compacted Solid 900.

K655YDSR-M0380

600 Amp, 15/25kV, Direct Test Straight Receptacle Elbow. Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 700/750 or Compacted Solid 900.
600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 1/0 /Compacted Solid 2/0. Cold Shrinkable Seal with Copper Braid and Constant Force Spring Included.

K655YSR-H0240-SG3

600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 1/0 /Compacted Solid 2/0. Cold Shrinkable Seal with Copper Braid and Constant Force Spring Included.
200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle with Test Point, Bails are required but not included, order separately. Cable Insulation Diameter 0.635 inch to 0.905 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #4/Solid #3/mmSquared 21.14.

K152SR-B0200

200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle with Test Point, Bails are required but not included, order separately. Cable Insulation Diameter 0.635 inch to 0.905 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #4/Solid #3/mmSquared 21.14.

Frequently Asked Questions

What conductor types are compatible with this system?

The Elastimold advanced shear bolt connection system is designed and tested for use with both aluminum and copper conductors.

What is the conductor size range supported?

The connectors accommodate multiple wire sizes from #2 AWG to 1500 kcmil. Note that 1500 kcmil is only applicable for 35 kV systems.

What are the current ratings for this product?

The system is applicable for 600 amp and 900 amp current ratings.

What voltage classes are supported by the system?

The system supports applications from 15 kV up to 35 kV.

What tools are required for installation?

Only a standard wrench is needed for installation; no dies or pneumatic tools are required.

What other Elastimold products are compatible?

The system is compatible with Elastimold T-body, vault stretcher, and straight receptacles.

What safety precaution is necessary before installation?

The circuit must be de-energized before beginning the installation process.

What industry standards does the product meet?

The product meets the latest revision of IEEE386.

What safety precaution is necessary before installation?

The circuit must be de-energized before beginning the installation process.

What is the conductor size range supported?

The connectors accommodate multiple wire sizes from #2 AWG to 1500 kcmil. Note that 1500 kcmil is only applicable for 35 kV systems.

How to Install the K655LR-M-AC03 Shear Bolt Connector

Instructions for installing the K655LR-M-AC03 shear bolt connector onto electrical cables.

Estimated time: 30m

Tools needed:

Hexagon socket (AF 3/4” or SW19), Wire brush, Cable accessory installation instructions

Supplies needed:

Center ring, K655LR-M-AC03 shear bolt connector, Cable

  1. Inspect and Prepare

    DANGER: Ensure all apparatus is de-energized before proceeding. Inspect the package contents for completeness and damage. Check all components for proper fit with the cable and mating products. Have all required tools at hand and maintain cleanliness.

  2. Insert Center Ring

    Insert the appropriate center ring into the barrel of the K655LR-M-AC03 connector. Refer to the table in the installation instructions to determine the correct center ring for aluminum or copper conductors of 350/500/750 AWG-KCMIL.

  3. Prepare Cable

    Prepare the cable as specified in the instructions accompanying the applicable cable accessory. Clean the conductor using a wire brush immediately before inserting it into the barrel.

  4. Initial Bolt Tightening

    Torque bolt #1 with slow, steady turns until it makes contact with the conductor. Repeat this process for bolts #2 and #3.

  5. Shear Bolts

    Using the specified hexagon socket, and starting with bolt #1, apply torque alternately to each bolt until the head shears off. It is recommended that the connector barrel be held securely in place during this process. CAUTION: Do not use impact guns. Do not touch or move energized products in the work area.

  6. Verify Bolt Shearing

    If the bolts do not shear off flush with the connector barrel, manual rework is required. Contact Elastimold® technical services for assistance.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

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What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.