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ABB - Installation Products 252LR-E5240 - 15/25 kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter 1.09-1.31 inches (27.48-33.27 mm), Bi-Metal Lug, Conductor Size 240 - 1/0 Stranded/Compressed, 2/0 Solid/Compact. Kit Includes Elbow Connector Housing, Lug, Probe, Probe Wrench, Bail Assembly, V.D. Cap-Peroxide, Tube of Lubricant, Crimp Chart and Installations Instructions. 5.454 x 7.531 inches, 2.097 inch diameter.
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ABB Installation Products 252LR-E5240 15/25 kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter…

UPC: 075114401128


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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 252LR-E5240 is a 15/25 kV, 200 Amp deadbreak elbow connector with an integrated capacitive test point, designed for reliable medium-voltage cable connections in underground and pad-mounted distribution systems. This connector accommodates conductor sizes from 240 AWG to 1/0 stranded/compressed and 2/0 solid/compact, with cable insulation diameters ranging from 1.09 to 1.31 inches (27.48–33.27 mm). The bi-metal lug ensures compatibility with both copper and aluminum conductors, eliminating the need for additional adapters and reducing installation complexity. The kit includes all essential components: elbow connector housing, bi-metal lug, probe, probe wrench, bail assembly, V.D. cap with peroxide, lubricant tube, crimp chart, and installation instructions. The connector measures 5.454 x 7.531 inches with a 2.097-inch diameter, making it suitable for tight installation spaces in switchgear, transformers, and junction boxes. The deadbreak design allows for safe, load-break connections under full-rated voltage, minimizing downtime during maintenance or reconfiguration. This connector meets the requirements of IEC 60502-4 and CEN 629.1 S2 standards, ensuring robust performance in harsh conditions. It features a robust stainless-steel pulling eye and dual grounding eye positions for enhanced safety and reliability. The wide cable range offerings provide flexibility for various conductor sizes and insulation diameters, making it a versatile solution for medium-voltage applications.
  • Voltage Rating: 15/25 kV, Current Rating: 200 Amp
  • Accommodates conductor sizes: 240 AWG to 1/0 stranded/compressed & 2/0 solid/compact
  • Cable insulation diameter range: 1.09–1.31 inches (27.48–33.27 mm)
  • Bi-metal lug for copper and aluminum conductor compatibility
  • Integrated capacitive test point for safe voltage verification

Specifications

Amperage Rating
200 A
Application
15/25 kV, 200 Amp Deadbreak Connector
Color
Black
Conductor Range
1/0 STR/COMPR AWG , 2/0 SOL/COMPT AWG
Connection
Compression
Connection Type
Deadbreak
Current Rating
200 A
Environmental Conditions
Fully Submersible
Insulation
True
Length
7.531 in
Length
191.2874 mm
Material
Bi-Metal
Material
Housing - EPDM-Rubber
Size
5.454 x 7.531 inches, 2.097 inch diameter
Special Features
Fully Shielded, fully Submersible Molded Rubber Housing. Provision for Hot Stick Operation. Non-Corrosive, Capacitive Test Point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Elbow Connector with Test Point
Voltage Rating
15 to 25 kV
Voltage Rating
15/25 kV
Width
5.454 in
Width
138.5316 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.7500 L
Package Weight (Metric)
0.7940 kg
25 kV, 200 Amp, Deadbreak, Elbow Connector with Test Point, Cable Insulation Diameter - .635-.905 inch. Bi-Metal Lug, Conductor Size 240 - 1/0 Stranded/Compressed or 2/0 Compact/Solid. Includes Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Bail Assembly, Tube of Lubricant, Installation Instructions, Crimp Chart and V.D. Cap-Peroxide.

252LR-B5240

25 kV, 200 Amp, Deadbreak, Elbow Connector with Test Point, Cable Insulation Diameter - .635-.905 inch. Bi-Metal Lug, Conductor Size 240 - 1/0 Stranded/Compressed or 2/0 Compact/Solid. Includes Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Bail Assembly, Tube of Lubricant, Installation Instructions, Crimp Chart and V.D. Cap-Peroxide.
POWER TERMINALS TYPE 3 RENTAL

45030034

POWER TERMINALS TYPE 3 RENTAL
25kV, 600 Amp Deadbreak, Test and Ground Connector Kit. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size Compressed Stranded 300 kcmil or Compacted Solid 350 kcmil. With Insulated Cap. Cold-Shrinkable Jacket Seal Included. No Test Point. Consists of Elbow Housing, Tap Plug, Insulated Cap, Cable Size Adapter, Compression Lug, Stud, Lubricant, Crimp Chart and Instructions

K655ETP-J0290-DRG-S

25kV, 600 Amp Deadbreak, Test and Ground Connector Kit. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size Compressed Stranded 300 kcmil or Compacted Solid 350 kcmil. With Insulated Cap. Cold-Shrinkable Jacket Seal Included. No Test Point. Consists of Elbow Housing, Tap Plug, Insulated Cap, Cable Size Adapter, Compression Lug, Stud, Lubricant, Crimp Chart and Instructions
25kV, 600 Amp Deadbreak, Test and Ground Connector Kit. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size Compressed Stranded 700/750 kcmil or Compacted Solid 900 kcmil. With Insulated Cap. Cold-Shrinkable Jacket Seal Included. No Test Point. Consists of Elbow Housing, Tap Plug, Insulated Cap, Cable Size Adapter, Compression Lug, Stud, Lubricant, Crimp Chart and Instructions

K655ETP-M0380-DRG-S

25kV, 600 Amp Deadbreak, Test and Ground Connector Kit. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size Compressed Stranded 700/750 kcmil or Compacted Solid 900 kcmil. With Insulated Cap. Cold-Shrinkable Jacket Seal Included. No Test Point. Consists of Elbow Housing, Tap Plug, Insulated Cap, Cable Size Adapter, Compression Lug, Stud, Lubricant, Crimp Chart and Instructions
35kV 600 Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size Compressed Stranded 350 kcmil or Compacted Solid 400 kcmil or mmSquared Compact 185.

756LR-J0300

35kV 600 Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size Compressed Stranded 350 kcmil or Compacted Solid 400 kcmil or mmSquared Compact 185.
15kV, 600 Amp Combo T, carries current. Combo Elbow with bus, stud and cable adapter, lug, insulated cap kit and Sealing Kit - Cold-Shrinkable Jacket Seal. Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.

656CETP-M0380-DRG-S

15kV, 600 Amp Combo T, carries current. Combo Elbow with bus, stud and cable adapter, lug, insulated cap kit and Sealing Kit - Cold-Shrinkable Jacket Seal. Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.
600 Amp, 15/25kV, Deadbreak, Straight Receptacle with Test Point, Cable Insulation Diameter .980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 3/0 or Compacted Solid 4/0.

K656YSR-J0260

600 Amp, 15/25kV, Deadbreak, Straight Receptacle with Test Point, Cable Insulation Diameter .980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 3/0 or Compacted Solid 4/0.
600 Amp, 15/25kV, Deadbreak, Straight Receptacle with Test Point, Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size Compressed Stranded 400 kcmil or Compacted Solid 450 kcmil.

K656YSR-L0310

600 Amp, 15/25kV, Deadbreak, Straight Receptacle with Test Point, Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size Compressed Stranded 400 kcmil or Compacted Solid 450 kcmil.

Frequently Asked Questions

What are the voltage ratings for the 252LR elbow?

For 15kV class, it's 8.3kV max phase-to-ground; for 25kV class, it's 15.2kV max phase-to-ground.

What is the corona extinction voltage for 15kV class?

For the 15kV voltage class, the corona extinction is 11kV AC at 3pC sensitivity.

What is the impulse withstand rating for 25kV class?

For the 25kV voltage class, the impulse withstand (BIL) is 125kV (1.2 x 50 microsecond wave).

What is included in the 252LR elbow kit?

Each kit contains an elbow connector housing, bi-metal compression lug, probe, probe wrench, bail assembly, lubricant, installation instructions, crimp chart, and V.D Cap-Peroxide.

Is a sealing and grounding kit required for installation?

For safety purposes, a sealing & grounding kit with the deadbreak elbow is highly recommended.

What type of compression lug is standard?

A long bi-metal compression lug is standard, suitable for both copper and aluminum conductors.

Can the 252LR elbow be operated with hot sticks?

Yes, the 252LR elbow connector includes provisions for de-energized operation using standard hotstick tools.

What standards does the 252LR elbow meet?

The 252LR elbow connector meets ANSI/IEEE Standard 386, Latest Revision.

What is the continuous current rating?

The 252LR elbow connector has a continuous current rating of 200 Amps for both 15kV and 25kV voltage classes.

Is a sealing and grounding kit required for installation?

For safety purposes, a sealing & grounding kit with the deadbreak elbow is highly recommended.

How to Install 252LR Deadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe installation and assembly of the 252LR Deadbreak Elbow Connector, including cable preparation, crimping, and connection to a 25kV class deadbreak bushing.

Estimated time: 1h 30m

Tools needed:

Wrench, Crimp tool, Wire brush, Hot stick, Cable cut back template

Supplies needed:

Lubricant (supplied with kit), No. 14 AWG (2.5mm) Copper Wire, Appropriate grounding connector

  1. Ensure Safety and Conduct Pre-Installation Checks

    Before beginning, ensure all apparatus are de-energized. Inspect all parts for damage, correct rating, and compatibility with mating parts. Verify the elbow housing cable entrance size and compression lug size match your cable. Check the probe threads by hand-threading it into the compression lug; replace if resistance is encountered prior to full assembly. Have all required tools ready and maintain cleanliness throughout the procedure. If the test point cap is not installed, lubricate and install it.

  2. Train and Cut the Cable

    Train the UD cable to ease operation, ensuring a minimum of 20 inches (508.0mm) extends beyond the end of the cable pad mount transformer. Cut any excess cable squarely at the center line of the bushing.

  3. Prepare the Cable End

    Using a cable cut back template for dimensional guidance, unwrap and bind the concentric neutral wires 8-1/2 inches (216.0mm) back from the cable end. Carefully remove the shield and insulation, cutting squarely without nicking the conductor. Wire brush the bare aluminum conductors and immediately install the compression lug, rotating it to spread the inhibitor. Ensure the lug's threaded hole aligns with the bushing bore and crimp according to the lug's instructions, rotating 180 degrees for each successive crimp. Wipe off excess inhibitor. Remove the semi-con shield and bevel the insulation end a maximum of 1/8 inch (3.2mm). Finally, thoroughly clean the insulation to remove all conductive residue.

  4. Assemble the Elbow Connector

    Clean and lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable using a back-and-forth twisting motion, then wipe off any excess lubricant. Align the elbow with the compression lug's threaded hole. Hand-thread the probe into the lug, ensuring not to cross-thread, then tighten with the wrench until the wrench bends.

  5. Install the Hold-Down Bail

    Place the hold-down bail into the hold-down bracket, compressing the bail and inserting it securely into the brackets.

  6. Connect Concentric Neutral to Ground

    Insert one end of a separate No. 14 AWG (2.5mm) copper wire through the grounding eye on the elbow and twist tightly. Twist all concentric neutral wires together and connect them to ground using an appropriate connector, ensuring adequate slack for elbow operation.

  7. Connect Elbow to Mating Bushing

    Clean and lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant, but only if the transformer and elbow are confirmed to be de-energized. Using a fully insulated hot stick, carefully place the elbow onto the bushing. Never operate by hand or attempt to separate if energized.

  8. Secure Elbow with Hold-Down Bail

    Pull the hold-down bail up over the crown of the elbow so the eyebolt is directly over the operating eye. Tighten the elbow locator by turning the eyebolt clockwise. Adjust the nut on the eyebolt to ensure it seats securely in the locator, acting as a stop to prevent excessive force on the elbow.

  9. Perform Voltage Test (Optional)

    To check for voltage, remove the test point cap with a hot stick, peeling it off at an angle. Use only a suitable sensing device designed for capacitive test points, following its manufacturer's instructions, as conventional voltage measuring equipment is not appropriate. Treat the elbow as energized until a 'no voltage' indication is confirmed by other means due to potential false readings. After testing, clean and lubricate the inside of the cap with silicone grease and replace it on the test point.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

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Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.