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ABB - Installation Products K656I-L0360 - 15-25kv 600 Amp Deadbreak, Separable Straight Joint, with Test Point, Cable Insulation Diameter 1.180 to 1.465 inches, Conductor Size 650 Stranded/Compressed or 750 Solid/Compact

ABB Installation Products K656I-L0360 15-25kv 600 Amp Deadbreak, Separable Straight Joint, with Test Point, Cable Insulation…

UPC: 075114327664


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Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB K656I-L0360 is a 15-25 kV, 600 Amp deadbreak separable straight joint designed for reliable cable terminations in medium voltage applications. This specific model, part of the K656I series, accommodates cable insulation diameters ranging from 1.180 to 1.465 inches. It is engineered to support conductor sizes of 650 kcmil stranded/compressed or 750 kcmil solid/compact, ensuring compatibility with a broad spectrum of industrial and utility power cables. Key features include an integrated test point, facilitating essential diagnostic and testing procedures without compromising the integrity of the joint. This design element is crucial for predictive maintenance and ensuring operational safety. The deadbreak design ensures a fully shielded, safe connection, preventing accidental contact with energized parts during installation and maintenance. ABB's commitment to quality is evident in the robust construction of this straight joint, built to perform under the specified voltage and current ratings. Its application is critical in power distribution networks, substations, and industrial facilities where secure and dependable medium voltage cable connections are paramount. The K656I-L0360 provides a secure, insulated, and tested connection point for medium voltage power systems. Specifications: - Voltage Rating: 15-25 kV - Current Rating: 600 A - Cable Insulation Diameter Range: 1.180 - 1.465 inches - Conductor Size Compatibility: 650 kcmil Stranded/Compressed or 750 kcmil Solid/Compact - Series: K656I - Manufacturer: ABB - Installation Products - SKU: K656I-L0360 - UNSPSC Code: 39121421
  • 15-25 kV voltage rating for medium voltage applications.
  • 600 Amp continuous current rating.
  • Accommodates cable insulation diameters from 1.180 to 1.465 inches.
  • Supports 650 kcmil stranded/compressed or 750 kcmil solid/compact conductors.
  • Features an integrated test point for diagnostic and testing access.

Specifications

Amperage Rating
600 A
Application
Compact Design is suitable for small vaults and manholes
Color
Black
Conductor Range
650 kcmil , 750 to 800 kcmil
Environmental Conditions
All Weather Conditions
Insulation
True
Length
37.27 in
Length
946.658 mm
Material
Housing - EPDM-Rubber
Special Features
Fully Shielded, Fully Submersible, 100 percent Peroxide cured Molded EODM Rubber
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Separable Straight Joint
Voltage Rating
15 to 25 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
15/25kV 600 Series Deadbreak 3-Way L-Kit, Cable Insulation Diameter 1.280 inch to 1.430 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 650 /Compacted Solid 750 /mmSquared Compact 400.

K655L3-LM0360

15/25kV 600 Series Deadbreak 3-Way L-Kit, Cable Insulation Diameter 1.280 inch to 1.430 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 650 /Compacted Solid 750 /mmSquared Compact 400.
25kv, 600 Amps, Separable Wye Joint Splice, With Test Point, No Sealing Kit, Deadbreak, Cable Insulation Diameter 1.180 to 1.465 inches, Aluminum Lug, Conductor Size 360 - Stranded/Compressed 650 kcmil, Solid/Compact 750 kcmil. Each kit contains (1) 3-Way Bus Bar, (2) Lubricants, (1) Installation Instruction Sheet, (3) Straight Receptacles, (3) SR Size Kit.

K656CY-L0360

25kv, 600 Amps, Separable Wye Joint Splice, With Test Point, No Sealing Kit, Deadbreak, Cable Insulation Diameter 1.180 to 1.465 inches, Aluminum Lug, Conductor Size 360 - Stranded/Compressed 650 kcmil, Solid/Compact 750 kcmil. Each kit contains (1) 3-Way Bus Bar, (2) Lubricants, (1) Installation Instruction Sheet, (3) Straight Receptacles, (3) SR Size Kit.
15/25kV, 600 Amp, Deadbreak Separable Wye Joint, with Test Point, with Cold Shrinkable Seal with Copper Rod and Crimp Connector. Cable Insulation Diameter Range 1.370 to 1.630 inch. Aluminum Lug, Conductor Size 700/750 Stranded/Compressed or 800/900 Solid/Compact.

K656CY-M0380-SG1

15/25kV, 600 Amp, Deadbreak Separable Wye Joint, with Test Point, with Cold Shrinkable Seal with Copper Rod and Crimp Connector. Cable Insulation Diameter Range 1.370 to 1.630 inch. Aluminum Lug, Conductor Size 700/750 Stranded/Compressed or 800/900 Solid/Compact.
15/25kV, 600 Amp, Deadbreak Separable Wye Joint, with Test Point. 3 Joint Sizes, all which have Cold-Shrinkable Jacket Seal. (1) One - M0360 - Cable Insulation Diameter Range 1.370 to 1.630 inch. Aluminum Lug, Conductor Size 650 Stranded/Compressed or 750 Solid/Compact. (2) Two - L0320 - Cable Insulation Diameter Range 1.180 to 1.465 inch, Aluminum Lug, Conductor Size 450 Compressed/Stranded or 550 Solid/Compact.

K656CY-DP0599900

15/25kV, 600 Amp, Deadbreak Separable Wye Joint, with Test Point. 3 Joint Sizes, all which have Cold-Shrinkable Jacket Seal. (1) One - M0360 - Cable Insulation Diameter Range 1.370 to 1.630 inch. Aluminum Lug, Conductor Size 650 Stranded/Compressed or 750 Solid/Compact. (2) Two - L0320 - Cable Insulation Diameter Range 1.180 to 1.465 inch, Aluminum Lug, Conductor Size 450 Compressed/Stranded or 550 Solid/Compact.
25kV, 600 Amps, Multi-way Connector. Three-Way. H0240-H0240-L0360. H - Cable Insulation Diameter 0.850 inch to 1.050 inch. 0 - Aluminum Compression Lug. 240 - 1/0 Stranded/compressed or 2/0 Solid/Compact. L - Cable Insulation Diameter 1.180 inch to 1.465 inch. 0 - Aluminum Compression Lug. 360 - 750 Solid/Compact.

K656CY(2)H0240-L0360

25kV, 600 Amps, Multi-way Connector. Three-Way. H0240-H0240-L0360. H - Cable Insulation Diameter 0.850 inch to 1.050 inch. 0 - Aluminum Compression Lug. 240 - 1/0 Stranded/compressed or 2/0 Solid/Compact. L - Cable Insulation Diameter 1.180 inch to 1.465 inch. 0 - Aluminum Compression Lug. 360 - 750 Solid/Compact.
15 kV, 200 Amp, Deadbreak Elbow with SG3 Sealing Kit. Cable Insulation Diameter 9.575 to 0.740 inches (14.605-18.796mm). Aluminum Conductor Material, Conductor Code 270 - 4/0 Stranded/Compressed or 250 Solid/Compact. SG3 - Cold Shrinkable Seal with Copper Braid and Constant Force Spring.

K151SR-A0270-SG3

15 kV, 200 Amp, Deadbreak Elbow with SG3 Sealing Kit. Cable Insulation Diameter 9.575 to 0.740 inches (14.605-18.796mm). Aluminum Conductor Material, Conductor Code 270 - 4/0 Stranded/Compressed or 250 Solid/Compact. SG3 - Cold Shrinkable Seal with Copper Braid and Constant Force Spring.
200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle with Test Point, Bails are required but not included, order separately. Cable Insulation Diameter 0.805 inch to 1.060 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.

K152SR-C0270

200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle with Test Point, Bails are required but not included, order separately. Cable Insulation Diameter 0.805 inch to 1.060 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.
15-25kV 600 Series Deadbreak Separable Straight Joint Package (2-Way) with Test Point. Aluminum Compression Lug. Cable Insulation Diameter 1.180 inch to 1.465 inch. Conductor Size kcmil Compressed Stranded 450 /Solid 500/550.

K656I-L0320

15-25kV 600 Series Deadbreak Separable Straight Joint Package (2-Way) with Test Point. Aluminum Compression Lug. Cable Insulation Diameter 1.180 inch to 1.465 inch. Conductor Size kcmil Compressed Stranded 450 /Solid 500/550.

Frequently Asked Questions

What is the impulse withstand rating for the 25kV class?

For the 25kV voltage class, the impulse withstand (BIL) is 140kV.

What type of material is the K656I made from?

The K656I is made from 100% peroxide cured EPDM molded rubber.

What components are included in a K656I joint package?

A complete joint package includes an insulated bus bar, straight receptacle housing, retaining rings, cable size adapters, lugs, bolts, and washers.

Does the K656I have a test point?

Yes, the K656I joint includes an integral capacitive test point.

Is the K656I joint submersible?

Yes, the K656I joint is fully shielded and fully submersible, made from 100% peroxide cured EPDM molded rubber.

What are the applications of the K656I separable joint?

The K656I cable joint is used to join cables in a disconnectable 2-way joint. It is suitable for small vaults, manholes, and direct-buried applications.

What standard does the K656I joint meet?

The K656I joint meets ANSI/IEEE Standard 386, Latest Revision.

What is the maximum operating voltage for the 15kV class?

For the 15kV voltage class, the maximum phase-to-ground operating voltage is 8.3kV and maximum phase-to-phase is 14.4kV.

What is the maximum operating voltage for the 25kV class?

For the 25kV voltage class, the maximum phase-to-ground operating voltage is 16.2kV and maximum phase-to-phase is 28kV.

What is the continuous current rating for the K656I?

The K656I joint has a continuous current rating of 600 Amps for both 15kV and 25kV voltage classes.

How to Install K656I Deadbreak Receptacles

This guide provides detailed instructions for installing K656I Deadbreak Receptacles, designed to splice and tap solid dielectric cables rated for 600 amperes at 15kV and 25kV. Follow these steps carefully for safe and effective installation of one cable leg.

Estimated time: 2h

Tools needed:

Hex wrench, Torque wrench with 15/16 inch socket, Wire strippers, Wire brush (for aluminum cable), Rag, Approved safety solvent, 650ATY Assembly Tool OR 600RRT Assembly Tool

Supplies needed:

Receptacle housings, Cable adapters, I, Wye or H Center sections, Aluminum holding collars, Lubricant, Hex-head bolts, Crimp connectors, Belleville washers, Flat washers, Nylon venting rod, No. 14 AWG copper wire, Tape (for cable marker)

  1. Prepare for Installation and Ensure Safety

    Before beginning, ensure all apparatus is de-energized. Do not touch or move energized products in the work area. This installation must be performed only by competent personnel trained in good safety practices involving high voltage electrical equipment. Inspect all package contents and components for damage, proper fit, and compatibility with mating parts. Remove any protective shipping covers and replace with appropriate HV insulated caps or connectors if applicable. Have all required tools and supplies at hand.

  2. Prepare Cable and Adapter

    Wipe the cable's outer jacket clean for 38 inches from the end, ensuring a square cut. If an ECS grounding device is being used, slide its tube onto the cable for 38 inches. Slide the receptacle housing onto the cable for 30 inches. Refer to the specific cable preparation supplement (Part A for Jacketed Concentric Neutral Cable or Part B for Flat Metallic Tape Shielded Cable with Semi-con Shield) for your cable type to remove the jacket, semi-con shield, and/or tape shield to the specified lengths. Bevel the insulation end at a 45-degree angle and thoroughly clean it with an approved safety solvent. Apply lubricant sparingly along the cable and inside the cable adapter, then slide the adapter over the cable with a twisting motion until its end is flush with the designated tape marker.

  3. Assemble Retaining Ring and Verify Conductor Length

    Remove any protruding cable insulation, cutting it even with the end of the cable adapter. Ensure the exposed conductor measures 4 3/4 to 5 inches; otherwise, redo the assembly. Assemble the aluminum retaining ring over the conductor, snugging it firmly against the cable adapter. Using the provided hex wrench, hand tighten the socket head screw. Confirm the exposed conductor now measures 4 3/8 to 4 3/4 inches; otherwise, redo the assembly.

  4. Install and Crimp Connectors

    Remove the protective cap from the crimp connector. If using aluminum cable, wire brush the conductor and immediately fully insert it into the crimp connector. Measure the distance from the end of the connector to the holding collar; if it is over 7 inches, do not proceed and redo all previous work. Confirm bolt holes in the crimp connectors are positioned to align with the mating part. Crimp the connectors following their specific instructions, rotating each crimp 90 or 180 degrees. After crimping, re-measure the distance from the end of the connector to the holding collar; if it is over 7 inches, redo all previous work.

  5. Secure Connection and Torque Bolts

    Assemble the washers and bolt in the following order: flat washer against the spade contact, Belleville washer (concave side down), then the hex-head bolt. Hand tighten the bolt. Clean and lubricate the assembly. Using a torque wrench with a 15/16 inch socket, tighten all bolts to 50 to 60 ft. lbs. Do not attempt to move or reposition any part of the assembly after the bolts are tightened, as the splice and cables are now in their final positions.

  6. Assemble Receptacle Housing

    Apply the supplied lubricant generously to the outside of the cable adapter, the splice section, and the inside mating surface of the receptacle housing. Slide the receptacle housing over the cable adapter and up to the edge of the interface. Insert the nylon venting rod. Use either the 650ATY or 600RRT assembly tool to slowly slide the receptacle housing over the splice section. WARNING: Do not place hands on the threaded rod or guide shaft with the assembly tool in place. Remove the venting rod once the housing is in place. If installing multiple cables, repeat steps for each additional cable. Check all cable adapters for proper location and remove any vinyl tape markers.

  7. Complete Grounding

    Complete the installation of any ECS grounding device according to its specific instructions. Connect a short length of No. 14 AWG copper wire (or equivalent) to the grounding eyes of the housings. Make a small loop and twist tightly, taking care not to damage the eye, and connect to ground according to local and national electrical standards.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.