ABB - Installation Products K656DR - 600Amp, 15/25kV, 600 Series Deadbreak Insulated Cap with Test Point (with Stud)
ABB - Installation Products

K656DR

UPC: 783786636266


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Installation InstructionsSpecification SheetManufacturer Product Website

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Overview

The ABB 600 Series Deadbreak Insulated Cap, SKU K656DR, is designed for reliable termination of 15/25kV shielded power cables. This cap features a 600 Ampere current rating, suitable for medium voltage distribution systems. The 600 Series design ensures a secure and insulated connection, crucial for maintaining system integrity and safety in electrical infrastructure. Included is a test point with a stud, facilitating diagnostic testing and voltage verification without compromising the insulation integrity of the primary connection. This feature is essential for proactive maintenance and troubleshooting in utility, industrial, and commercial power applications. The deadbreak design allows for safe and controlled disconnection of energized cables, minimizing arc flash hazards. ABB's commitment to quality in their Installation Products division ensures this component meets stringent performance requirements for critical power systems. Key specifications include: * **Current Rating:** 600 Amperes * **Voltage Class:** 15/25 kV * **Series:** 600 Series Deadbreak * **Features:** Insulated Cap with Test Point (Stud) This insulated cap is a vital component for ensuring the safe and efficient operation of medium voltage electrical networks. Its robust construction and integrated test point provide both operational efficiency and enhanced safety for electrical personnel.
  • 600 Ampere current rating for medium voltage applications.
  • Designed for 15/25 kV shielded power cable systems.
  • ABB 600 Series Deadbreak Insulated Cap construction.
  • Integrated test point with stud for diagnostic access.
  • Ensures safe and insulated termination of power cables.

Specifications

Application
The insulated cap is designed to insulate, shield, and water seal 15/28kV, 600 Amp IEEE Std. 386 bushing interfaces. Units have a capacitance test point which can be used to check if the system is energized. A threaded stud attachment is standard
Connection Type
Stud
Current Rating
600A
Material
EPDM-Rubber
Series
600 Series
Size
3.13 inch (79.4 mm) Diameter of Cable Entrance, 8.31 inch (211.1 mm) Length
Special Features
15/28 kV, 600 Amp Deadbreak Rated. Molded EPDM Rubber. Provision for ground wire connection. Provision for hotstick operation
Standard
ANSI/IEEE Standard 386
Type
Insulated Cap
Voltage Rating
15/25kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.9000 L
Package Weight (Metric)
0.8620 kg
600 Amp, 15/25kV, 600 Series Deadbreak Insulated Cap with Test Point (with Stud), with Ground.

K656DRG

600 Amp, 15/25kV, 600 Series Deadbreak Insulated Cap with Test Point (with Stud), with Ground.
15/25kV 600 Series Deadbreak 2-Way L-Kit. Includes Two 600 Amp Basic Elbows, Two 28 kV 600 Amp Studs, Two Insulated Plugs with Caps, Compound and Instructions

K655L2

15/25kV 600 Series Deadbreak 2-Way L-Kit. Includes Two 600 Amp Basic Elbows, Two 28 kV 600 Amp Studs, Two Insulated Plugs with Caps, Compound and Instructions
15/25kV 600 Series Deadbreak 3-Way L-Kit

K655L3

15/25kV 600 Series Deadbreak 3-Way L-Kit
15/25kV 600 Series Deadbreak 1-Way L-Kit. Includes 600 Amp Basic Elbow, 28 kV 600 Amp Stud, Two Insulated Plugs with Caps, Compound and Instructions

K655L1

15/25kV 600 Series Deadbreak 1-Way L-Kit. Includes 600 Amp Basic Elbow, 28 kV 600 Amp Stud, Two Insulated Plugs with Caps, Compound and Instructions
600 Amp, 35kV, 600 Series Deadbreak 2-Way L-Kit. Does not include cable adapters or compression lugs, must be ordered separately.

755L2

600 Amp, 35kV, 600 Series Deadbreak 2-Way L-Kit. Does not include cable adapters or compression lugs, must be ordered separately.
15kV 600 Series Test and Ground and Stick-Op, Connector System, Stick-Op Loadbreak Reducing Tap Plug, 600AT assembly tool required for operation and/or installation of Stick-Op. 600 to 200 Amps.

650LRTPA3

15kV 600 Series Test and Ground and Stick-Op, Connector System, Stick-Op Loadbreak Reducing Tap Plug, 600AT assembly tool required for operation and/or installation of Stick-Op. 600 to 200 Amps.
35kV 600 Series Deadbreak Stick-Op Loadbreak Reducing Tap Plug. 600 to 200 Amps.

750LRTPA2

35kV 600 Series Deadbreak Stick-Op Loadbreak Reducing Tap Plug. 600 to 200 Amps.
35kV 600 Series Deadbreak Cam-Op Loadbreak Reducing Tap Plugs (Visi-Break)

750LK-C-VB

35kV 600 Series Deadbreak Cam-Op Loadbreak Reducing Tap Plugs (Visi-Break)

Frequently Asked Questions

What is the K656DR insulated cap designed for?

The K656DR insulated cap is designed to insulate, shield, and water seal 15/25kV, 600 Amp IEEE Std. 386 bushing interfaces.

Does the K656DR allow for a ground wire connection?

Yes, the K656DR has a provision for a ground wire connection.

What is the continuous current rating for 28kV class?

For the 28kV voltage class, the continuous current rating is 600 Amp.

What material is the K656DR insulated cap made from?

The K656DR insulated cap is made from molded EPDM Rubber.

What items are included in the K656DR kit?

Each K656DR kit contains one insulated cap, one Stud 650SA, one Lubricant 82-08, and Installation Instruction IS-0366.

Can I order the K656DR without the stud?

Yes, the K656DR is available without the stud by adding "N" to the part number.

What is the BIL rating for the 28kV voltage class?

The BIL impulse withstand rating for the 28kV voltage class is 140kV (1.2 x 50 microsecond wave).

What is the continuous current rating for 15kV class?

For the 15kV voltage class, the continuous and loadbreak current rating is 200 Amp.

What is the BIL rating for the 15kV voltage class?

The BIL impulse withstand rating for the 15kV voltage class is 95kV (1.2 x 50 microsecond wave).

What is the maximum operating voltage for 28kV class?

For the 28kV voltage class, the maximum phase-to-ground operating voltage is 16.2kV and phase-to-phase is 28kV.

How to Install the K656DR/K676DR Deadbreak Insulated Cap

This guide provides step-by-step instructions for safely installing the K656DR and K676DR deadbreak insulated caps on 15kV and 28kV class deadbreak bushing interfaces, ensuring proper grounding and connection.

Tools needed:

Hotstick tool, High impedance testing device

Supplies needed:

K656DR or K676DR Insulated Cap, Lubricant, Stud (if applicable), No. 14 AWG (2.5mm2) copper wire, Grounding wire connector

  1. Verify De-energized State

    DANGER: All apparatus must be de-energized during installation. Remove the voltage detection point cap from the deadbreak elbow connector using a hotstick, peeling it off at an angle. WARNING: Use a specially designed high impedance testing device for capacitive test points; do not use conventional voltage measuring equipment. Follow the meter's directions. Treat the elbow as energized until the 'no voltage' indication is confirmed by other means. After testing, clean and lubricate the inside surface of the cap with lubricant and replace it on the test point.

  2. Prepare Grounding Wire and Stud

    Insert a length of No. 14 AWG (2.5mm2) copper wire through the grounding eye of the insulated cap. Form a small loop and twist it tight, taking care not to damage the grounding eye. Connect the free end of the grounding wire to the system ground using a utility-specified connector, ensuring sufficient length. If the bushing is not equipped with a stud, hand assemble the supplied stud into the insulated cap; otherwise, discard the supplied stud.

  3. Clean and Lubricate Interfaces

    For new installations where the bushing is known to be de-energized, thoroughly wipe both the bushing interface and the insulated cap interface clean of all contaminants. Lubricate these cleaned surfaces with the supplied lubricant or an Elastimold approved lubricant. For circuits previously energized, clean and lubricate only the interface of the insulated cap.

  4. Install the Insulated Cap

    WARNING: A second hotstick will be required to control the grounding wire during installation. Attach the first hotstick tool to the pulling ring of the insulated cap and push the receptacle onto the bushing interface as far as it will go. Using the second hotstick, engage the grounding wire and establish slight tension, wrapping the wire loosely around the center of the insulated cap body. While pushing against the bushing interface with the first hotstick, twist clockwise until threads engage. Continue turning clockwise without pushing until resistance is felt. DO NOT OVERTIGHTEN.

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