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ABB - Installation Products K655BVS - 15/25kV 600 Series Deadbreak Vault Stretcher (Housing Only with Stud)
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ABB Installation Products K655BVS 15/25kV 600 Series Deadbreak Vault Stretcher (Housing Only with Stud)

UPC: 783786639472


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB K655BVS is a 15/25kV 600A Deadbreak Vault Stretcher housing with integrated stud, designed for underground electrical distribution vaults. This fully shielded, fully submersible molded rubber housing meets ANSI/IEEE Standard 386 for medium-voltage applications. It provides a secure, insulated enclosure for deadbreak connections in vault environments, protecting against environmental ingress and mechanical damage. The housing is rated for 600A continuous current with 25kA symmetrical momentary withstand for 10 cycles. For 15kV class, it supports up to 8.3kV phase-to-ground and 14.4kV phase-to-phase operating voltage, with 95kV BIL impulse withstand. For 25kV class, it supports up to 16.2kV phase-to-ground and 28kV phase-to-phase, with 140kV BIL impulse withstand. The peroxide-cured EPDM construction ensures long-term reliability. The K655BVS is compatible with standard 600A deadbreak connectors and mates with components such as K651CP, K650BIP, K650RTP, K650RTW, K650S1, K650T1, K650JX, and K650ETP. Installation requires standard hand tools in a de-energized state. Optional accessories enable visible separation, bypass, isolation, dead-ending, grounding, testing, tapping, surge arrestor integration, and fault current indication. Each kit includes the housing, lubricant tube, stud, and installation instructions.
  • 15/25kV voltage class with 600A continuous current rating
  • Meets ANSI/IEEE Standard 386 for medium-voltage deadbreak applications
  • Fully shielded, fully submersible molded rubber housing with EPDM construction
  • Includes integrated stud for reliable electrical interface and secure connections
  • Compatible with 600-ampere rated deadbreak connectors

Specifications

Application
The K655BVS vault stretcher housing is a component of the Vault Stretcher product line
Connection Type
Deadbreak
Current Rating
600 A
Material
EPDM-Rubber
Series
600 Series
Size
2.50 inch (63.5 mm) Diameter. 21.75 inch (552.50 mm) Length. Centerline to Edge 10.88 inch (276.2 mm)
Special Features
Fully rated 15/25kV, 600 Amp Deadbreak Vault Stretcher. Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Can be easily connected or disconnected using standard hand tools and equipment in a de-energized state. Optional accessories allow visible external separation, by-pass, isolation, dead-ending, grounding, and testing as well as adding taps, surge arrestors, and fault current indicators
Standard
ANSI/IEEE Standard 386
Type
Vault Stretcher Housing
Voltage Rating
15/25kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
6.5500 L
Package Weight (Metric)
2.9710 kg
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K675TBC

15/25kV, 900 Amp, Deadbreak Bushing for In-Air Applications (Pad-Mounted or Vault-Type or Submersible Transformers or Switchgear). One Factory installed 5/8-11 UNC-2A Stud included, other Stud must be Purchased Separately. Overall Length 13.75 inch, Diameter 4.50 inch. Molded Epoxy with Stainless Steel Flange. Boot and Collar.
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Frequently Asked Questions

What is the K655BVS product?

The K655BVS is a 15/25kV 600A Deadbreak Vault Stretcher Housing without a Test Point, part of the Vault Stretcher product line.

What items are included in the K655BVS kit?

Each kit contains one K655BVS vault stretcher housing, six tubes of lubricant 82-08, one stud 650VSA, and one installation instruction IS-0356.

How is the K655BVS connected or disconnected?

It can be easily connected or disconnected using standard hand tools and equipment, but only in a de-energized state.

What is the 15kV class corona extinction voltage?

For the 15kV voltage class, the corona extinction is 11kV AC at 3pC sensitivity.

What is the 28kV class corona extinction voltage?

For the 28kV voltage class, the corona extinction is 21.5kV AC at 3pC sensitivity.

What is the 15kV class BIL impulse withstand rating?

The 15kV voltage class has a 95kV BIL impulse withstand rating (1.2 x 50 microsecond wave).

What is the 28kV class BIL impulse withstand rating?

The 28kV voltage class has a 140kV BIL impulse withstand rating (1.2 x 50 microsecond wave).

What is the 28kV class maximum operating voltage?

For the 28kV voltage class, the maximum phase-to-ground operating voltage is 16.2kV and phase-to-phase is 28kV.

What is the 15kV class maximum operating voltage?

For the 15kV voltage class, the maximum phase-to-ground operating voltage is 8.3kV and phase-to-phase is 14.4kV.

What is the continuous current rating for K655BVS?

The K655BVS has a continuous current rating of 600 Amps for both 15kV and 28kV voltage classes.

How to Install the K655VS Deadbreak Vault Stretcher

This guide provides step-by-step instructions for the safe and proper installation of the Elastimold K655VS Deadbreak Vault Stretcher, including cable preparation, crimping, and connection to high-voltage apparatus.

Estimated time: 2h

Tools needed:

Crimping tool, Wire brush, 5/8 inch bolt and nut, Cable stripping tools, Measuring tape, Cleaning supplies

Supplies needed:

Vault Stretcher (K655VS/655VS), Cable Adapters (2), Compression Lugs (2), Insulating Plugs (2), Lubricant, Stud Prepack (includes special stud 650VSA), Concentric neutral wire (at least No. 14 AWG copper, if applicable), Suitable ground connectors, Mating parts (e.g., apparatus bushing, connecting plug)

  1. Safety First: De-energize Apparatus

    DANGER: Ensure all apparatus in the work area are completely de-energized before beginning installation or removal of any parts. Do not touch or move energized products.

  2. Inspect Components and Gather Tools

    Inspect the vault stretcher, cable adapters, compression lugs, and other supplied parts for any damage, correct rating, and compatibility with mating parts. Gather all required tools, including a crimping tool, wire brush (for aluminum), 5/8 inch bolt and nut, cable stripping tools, and measuring tape. Maintain cleanliness throughout the procedure.

  3. Prepare Concentric Neutral Cable (If Applicable)

    For concentric neutral cable, overlap both cables and cut them to 14 inches (355mm) from the centerline of the joint. Carefully bend back the concentric neutral wires.

  4. Clean and Prepare Cable Ends

    Clean the outer surface of the cable for a distance of 24 inches (610mm) or up to the bent-back neutrals. Remove the outer jacket (if applicable) and prepare the cable insulation, semi-con shield, and shield wires to the specified dimensions (e.g., 9-3/4 inches, 10-3/4 inches, 12-3/4 inches tape markers as per Step 3C in the full instructions).

  5. Bevel Cable Insulation and Install Cable Adapter

    Bevel the end of the cable insulation at a 45-degree angle, approximately 1/4 inch (6mm) back. Thoroughly clean and then lubricate the cable insulation, always working toward the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker.

  6. Verify Conductor Length

    Remove any cable insulation protruding beyond the cable adapter, cutting it even with the adapter's end without nicking the adapter or conductor. The exposed conductor length must be between 4-3/8 inches and 4-11/16 inches (111mm-119mm). If not, redo the assembly.

  7. Insert Conductor into Compression Lug and Prepare for Crimping

    For copper conductors, fully insert the conductor into the compression lug. For aluminum conductors, wire brush the conductor immediately before fully inserting it into the compression lug. Measure the “Check Dimension” (should be less than 6-1/2 inches). Align the flat portions of the compression connector using a 5/8-inch bolt as a temporary locater. Make the first crimp 3-1/2 inches from the open end of the compression fitting at the indicated mark.

  8. Complete Crimping and Inspect Lug

    Rotate each successive crimp 180 degrees to prevent bowing. Carefully wipe any excess inhibitor from the outside of the connector and the cable insulation. Verify that the connector end measures between 6-1/2 inches and 7-1/4 inches (165mm-184mm). Remove any sharp flash from the crimp before proceeding.

  9. Install Vault Stretcher Body onto Cable Adapter

    Lubricate the inside of the vault stretcher body and the outside of the cable adapter. Using a rotating motion, slip the vault stretcher body onto the cable adapter. Ensure the compression lug is aligned and seats properly with the inside mating portion of the vault stretcher, pushing it until it cannot advance further. Confirm the base of the adapter is aligned with the marking tape. Repeat for the second cable, pushing the vault stretcher and compression lug sideways until the lug enters the open end.

  10. Align and Seat Vault Stretcher

    Slowly push both units toward their final alignment, ensuring the lubricated adapter slides into proper position within the vault stretcher. Check the location of the compression lug through the viewing hole. Once the compression lug is fully seated, verify that both cable adapters are still flush with their respective tape markers. Reposition if necessary, then remove the tape markers.

  11. Connect Mating Parts

    Remove protective caps from the vault stretcher and the mating part. Hand tighten the special conversion stud (650VSA), supplied with the vault stretcher, into one mating part. Clean and lubricate both the vault stretcher and the mating part. Repeat the cleaning and lubricating process for the mating part on the opposite end. Insert the mating part, engage the threads, and hand tighten. Torque the mating part according to its specific instructions.

  12. Install Insulating Plug (If Applicable)

    If an insulating plug is used as a mating part, clean and lubricate the inner surface of the voltage detection cap. Place the cap onto the elbow and push down firmly until it snaps securely into place.

  13. Ground Concentric Neutral Cable

    Insert one end of a wire, with an ampacity at least equivalent to No. 14 AWG copper, through each grounding eye and twist to form a small loop. Exercise care to avoid damaging the grounding eyes. Connect these wires to a suitable ground using appropriate connectors.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.