ABB - Installation Products K650TBC-SP - 15/25kV, 600 Amp, Deadbreak Bushing for In-Air Applications (Pad-Mounted or Vault-Type or Submersible Transformers or Switchgear). One Factory installed 5/8-11 UNC-2A Stud included, other Stud must be Purchased Separately. Overall Length 13.75 inch, Diameter 4.50 inch. Molded Epoxy with Stainless Steel Flange. Includes Boot and Collar. SP - Stud Permanent.
ABB - Installation Products

K650TBC-SP

UPC: 783786504923


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Overview

The ABB K650TBC-SP is a 15/25kV, 600 Amp deadbreak bushing engineered for in-air applications in pad-mounted, vault-type, submersible transformers, or switchgear. This bushing features a molded epoxy body with a stainless steel flange for structural integrity and corrosion resistance, ensuring long-term reliability in demanding electrical environments. The unit includes a factory-installed 5/8-11 UNC-2A stud for one termination point, while the second stud must be purchased separately. The overall dimensions are 13.75 inches in length and 4.50 inches in diameter. The K650TBC-SP comes equipped with a boot and collar for environmental sealing and mechanical protection. This deadbreak bushing is ideal for medium-voltage applications requiring reliable, long-term performance in utility, industrial, and commercial installations where space and reliability are critical. The SP designation indicates a permanent stud configuration, ensuring secure and stable connections. Compatible with standard transformer and switchgear designs, this bushing meets ANSI/IEEE Standard 386 dimensional criteria for proper fit of mating parts. The conductive rubber shield at the mating surface provides a fully-shielded, cable-to-apparatus connection, while the stainless steel flange can be welded or externally clamped to the apparatus. Rated for 25kV voltage class, 125kV BIL impulse withstand, 40kV AC one-minute withstand, and 600 Amp continuous current, this bushing is designed to handle 8-hour overloads of 300 Amps RMS and 12-cycle momentary currents of 15,000 Amps RMS. The epoxy structure offers exceptionally high physical, electrical, and chemical resistance properties, making it suitable for harsh operating conditions.
  • 15/25kV voltage rating with 600 Amp continuous current capacity
  • Molded epoxy body with stainless steel flange for corrosion resistance and structural integrity
  • Factory-installed 5/8-11 UNC-2A stud (second stud sold separately)
  • Includes boot and collar for environmental sealing and mechanical protection
  • Meets ANSI/IEEE Standard 386 dimensional criteria for proper mating with Elastimold 600A/900A interfaces

Specifications

Application
In-Air Applications
Connection Type
5/8-11 UNC-2A Stud
Current Rating
600 A
Material
Molded Epoxy Body and Stainless Steel Flange
Material
Molded Epoxy with Stainless Steel Flange
Mounting Type
Pad-Mounted, Vault-Type, Submersible Transformers, Switchgear
Series
K650TBC-SP
Size
Overall Length 13.75 inch, Diameter 4.50 inch
Size
13.75 inch (Length) x 4.50 inch (Diameter)
Special Features
Conductive Shield made of Molded Conductive EPDM makes Positive Ground Contact with EPDM Flange of Bushing Insert. Stainless Steel Flange Resists Corrosion and can be Externally Clamped or Welded to Apparatus. Stud Permanent
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Bushing - 600 Amps
Voltage Rating
15/25 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
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Frequently Asked Questions

What material is required for K675TBC connections?

For the K675TBC (900A) bushing, any associated product, including the cable's conductor, must be copper.

What is the continuous current rating for K650TBC and K675TBC?

The K650TBC (AL) bushing is rated for 600A continuous, while the K675TBC (CU) bushing is rated for 900A continuous.

What is the impulse withstand (BIL) rating?

The impulse withstand (BIL) rating is 125kV (1.2 x 50 microsecond wave).

What is the voltage class of these deadbreak bushings?

The K650TBC/K675TBC deadbreak bushings are rated for a 25kV voltage class.

What standards do the K650TBC/K675TBC bushings meet?

These bushings meet ANSI/IEEE Standard 386, Latest Revision, and their interface meets ANSI/IEEE 386 dimensional criteria.

What materials are K650TBC/K675TBC bushings made from?

The bushings are molded of epoxy and feature a stainless steel flange for welding or external clamping to the apparatus.

What is the standard shank length for these bushings?

The bushings are available with a short shank length of 8.563 inches for cover or side-mount installations.

What are typical applications for K650TBC/K675TBC bushings?

Typical applications include pad-mounted, vault-type, and submersible transformers, as well as switchgear.

What interfaces are compatible with K650TBC/K675TBC bushings?

These bushings universally accept Elastimold 600A/900A Elbow or bushing extender interfaces.

What material is required for K675TBC connections?

For the K675TBC (900A) bushing, any associated product, including the cable's conductor, must be copper.

How to Weld ELASTIMOLD Apparatus Bushings and Bushing Wells

This guide provides suggested recommendations and procedures for welding ELASTIMOLD apparatus bushings and bushing wells, emphasizing heat management and proper setup.

Estimated time: 1h 30m

Tools needed:

TIG Welding Equipment, MIG Welding Equipment, Thermocouple Detectors

Supplies needed:

No. 308 bare stainless steel wire, Copper Heat Sinks, Thermally Conductive Paste, HV insulated cap(s) or connector(s)

  1. Prepare Apparatus and Work Area

    Ensure all apparatus is de-energized before starting any work. Inspect all parts for damage, proper rating, and compatibility with mating components. Verify package contents are complete and undamaged. Thoroughly clean all surfaces, including the tank, bushing, and bushing well, removing any contamination like paint or grease, as this can extend welding time and negatively affect the bushing's integrity. If the product includes protective shipping covers, remove them and replace with appropriate HV insulated caps or connectors before energizing the circuit.

  2. Configure Heat Sinks

    Utilize copper heat sinks to effectively minimize heat flow to the epoxy during welding. Apply thermally conductive paste to the contact faces of the heat sinks that will touch the flange and cover. Ensure adequate venting is provided for the heat sinks. Position the bottom heat sink with a larger diameter than the top to maximize heat absorption away from the tank. Do not thread heat sinks to the bushing or bushing well stud, as expansion due to heat may compromise the integrity of these parts. If using non-water cooled heat sinks, remove them promptly after welding and air cool the bushing to prevent heat from flowing back into the component.

  3. Execute Welding Process and Monitor Temperature

    Perform welding using either Inert-gas, tungsten-arc (TIG) or Short-arc (MIG) processes, utilizing No. 308 bare stainless steel wire. Maintain heat to a minimum; the visible heat line should not exceed 1/8 inch from the weld or 3/16 inch from the outer diameter of the flange. Minimize air currents in the welding area to prevent disturbance of the gas atmosphere. Monitor temperatures at critical points using thermocouple detectors, ensuring they do not exceed 225°F. Handle the heated stud and flange carefully both before and after welding to minimize any applied forces. Avoid applying torque to the epoxy when making any bus bar connections.

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