ABB - Installation Products K650BIP - 15/25kV 600 Series Deadbreak Insulated Plug (with Cap). Material Epoxy, Length 4.5 inch, Widest Diameter 3 inch.
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ABB - Installation Products

K650BIP

UPC: 783786665464


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Overview

The ABB K650BIP is a 15/25 kV, 600 A 600 Series Deadbreak Insulated Plug designed for reliable electrical connections in medium-voltage applications. Manufactured by ABB Installation Products, this plug features a robust epoxy construction, ensuring durability and excellent dielectric properties. Its compact dimensions, with a length of 4.5 inches and a widest diameter of 3 inches, facilitate installation in confined spaces while maintaining high performance standards. This deadbreak insulated plug is engineered to provide a secure and insulated connection point for underground distribution systems, substations, and industrial power distribution. The epoxy material offers superior resistance to environmental factors such as moisture, chemicals, and temperature fluctuations, making it suitable for challenging operational conditions. The included cap ensures complete insulation and protection when the plug is not in use, maintaining system integrity and safety. Key specifications include: * **Voltage Rating:** 15/25 kV * **Current Rating:** 600 A * **Material:** Epoxy * **Dimensions:** 4.5 inch (Length), 3 inch (Widest Diameter) The K650BIP is a critical component for maintaining the functionality and safety of medium-voltage electrical networks. Its design adheres to industry standards for deadbreak connectors, ensuring compatibility and reliable performance. The SKU K650BIP identifies this specific model within the ABB product catalog, enabling precise ordering and inventory management for electrical utilities and industrial facilities. This insulated plug is ideal for applications requiring a safe and efficient method to connect or disconnect power in medium-voltage systems. The 600 Series designation indicates its compatibility with other components within this established product line, simplifying system design and maintenance. Trust ABB Installation Products for dependable medium-voltage connection solutions.
  • 15/25 kV Voltage Rating
  • 600 A Current Rating
  • Durable Epoxy Construction
  • 4.5 inch Length, 3 inch Widest Diameter
  • Includes Protective Cap for Insulation

Specifications

Application
15/25kv, 600 Amps
Material
EPDM-Rubber
Size
Plug Length 4.53 inch, 3 inch Diameter. Cap Diameter 3 inch
Temperature Rating, Maximum
194 F
Temperature Rating, Maximum
90 C
Temperature Rating, Minimum
194 F
Temperature Rating, Minimum
90 C
Type
Deadbreak Insulated Plug
Package Dimensions (L x W x H)
6.5 IN x 4 IN x 4 IN
Package Dimensions (L x W x H)
16.51 cm x 10.16 cm x 10.16 cm
Package Weight (Imperial)
1.4200 L
Package Weight (Metric)
0.6440 kg
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Frequently Asked Questions

What is the K650BIP insulating plug used for?

The K650BIP is a 15/25kV basic insulating plug that attaches and insulates specific Elastimold® 600 A connectors.

What is the continuous current rating for K650BIP?

The K650BIP has a continuous current rating of 600 Amps for both 15kV and 28kV voltage classes.

What items are included in the K650BIP kit?

Each kit contains one K650BIP insulating plug with cap, one tube of lubricant (82-08), and one installation instruction (IS-0230).

What safety precaution is required for K650BIP installation?

The K650BIP must be connected or disconnected only when the system is in a de-energized state.

How is the K650BIP connected or disconnected?

The K650BIP can be easily connected or disconnected using standard hand tools and equipment. This must be done in a de-energized state.

What standard does the K650BIP meet?

The K650BIP meets ANSI/IEEE Standard 386, Latest Revision.

What is the momentary current rating for K650BIP?

The momentary current rating for the K650BIP is 25kA Symmetrical for 10 cycles. This applies to both voltage classes.

What are the 28kV class operating voltage ratings?

For 28kV class, the maximum phase-to-ground operating voltage is 16.2kV and maximum phase-to-phase is 28kV.

What are the 15kV class operating voltage ratings?

For 15kV class, the maximum phase-to-ground operating voltage is 8.3kV and maximum phase-to-phase is 14.4kV.

Does the K650BIP have a test point?

Yes, the K650BIP is equipped with a capacitive test point as standard. The hex nut also serves as this test point.

How to Install the LINK-C Deadbreak Cam Link Operable Connector System

This guide provides step-by-step instructions for the installation and initial setup of the LINK-C 600 amp deadbreak cam link operable connector system, including mounting, wiring, and grounding procedures.

Estimated time: 1h 30m

Tools needed:

Torque wrench with 1-inch hex socket, Hot stick, Wire strippers, Suitable tool for 1-inch hex portion

Supplies needed:

ELASTIMOLD supplied lubricant, 600 amp elbow, #14 AWG or #12 AWG solid copper wire, Appropriate connector for grounding wire, Desired mating 200 amp product, Hardware for alignment bracket clamps

  1. Prepare and Install 600 Amp Elbow

    Ensure all apparatus is de-energized before beginning installation. Inspect all components for damage and compatibility. Install the 600 amp elbow onto the cable according to the separate installation instructions provided with the elbow. Ensure it will align with the standoff plug.

  2. Install Bushing Extender

    Clean and thoroughly lubricate the apparatus bushing and both interfaces of the 600 amp bushing extender using ELASTIMOLD supplied lubricant. Install the bushing extender onto the apparatus bushing. Insert the 600ATM into the retainer contact, engage the internal hex broach, and thread into the apparatus bushing using a suitable tool applied to the 1-inch hex portion. Torque to 50-60 ft-lbs.

  3. Install Elbow onto Epoxy Standoff Plug

    Clean and thoroughly lubricate the epoxy standoff plug and both interfaces of the 600 amp elbow with ELASTIMOLD supplied lubricant. Install the elbow onto the epoxy standoff plug. Insert the 600AMT into the retainer contact, engage the internal hex broach, and thread into the epoxy standoff plug through the compression lug hole using a suitable tool applied to the 1-inch hex portion. Torque to 50-60 ft-lbs.

  4. Install Alignment Bracket

    Remove the bushing extender clamp and elbow clamp from the alignment bracket. Position the alignment bracket on the bushing extender 2.5 inches (63.5mm) from the grounding eye. Assemble the bushing extender clamp to the alignment bracket with the supplied hardware, alternating sides until clamp tabs are flush and tight.

  5. Secure Elbow in Alignment Bracket

    Position the elbow in the alignment bracket so that the elbow cuff is lined up evenly with the bushing extender cuff. Assemble the elbow clamp to the alignment bracket with the supplied hardware, alternating sides until clamp tabs are flush and tight. Ensure the elbow clamp notch faces the cable entrance of the elbow.

  6. Install the LINK-C Connector

    Clean and thoroughly lubricate both 600 ampere interfaces of the LINK-C with ELASTIMOLD supplied lubricant. Align the LINK-C so it is perpendicular to the switch faceplate when inserted. Insert the LINK-C into the bushing extender and elbow, ensuring both lever arms are inside the alignment bracket legs. Engage the pivot pin into the slots in the alignment bracket legs. While pushing inward, move the lever arms downward using a hot stick eye to engage the roller pin and move the LINK-C inward until the lever arms are perpendicular to the alignment bracket leg.

  7. Grounding and Mating Product Installation

    Ground the elbow by feeding a #14 AWG or #12 AWG solid copper wire through the grounding eye, twisting it tight, and connecting it to ground. Clean and lubricate the 200 amp interface on the LINK-C. Ground the cable (twist concentric neutral wires or connect ground lead from 20/21MA device to ground). For three-phase installations, tie all grounds from all three phases to a common ground point. Install the desired mating 200 amp product on the 200 amp interface according to its specific installation instructions.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.