ABB Installation Products K151SP-A0210 15/25kV 200 Amp, Deadbreak Straight Plug, Cable Insulation Diameter 0.575 inch to 0.740…
UPC: 075114403771
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 15/25kV Voltage Rating
- 200 Amp Current Rating
- Deadbreak Straight Plug Configuration
- Accommodates 0.575" to 0.740" Cable Insulation Diameter
- Aluminum Compression Lug for Conductor Connection
Specifications
Amperage Rating | 200 A |
Application | Designed to Terminate UD Cable having Concentric Neutral and Extruded installation shielding |
Color | Black |
Conductor Range | #3 STR/COMPR AWG , #2 SOL/COMPT AWG |
Connection | Compression |
Connection Type | Compression Lug |
Current Rating | 200 A |
Environmental Conditions | Fully Shielded, Fully Submersible |
Insulation | True |
Length | 8.81 in |
Length | 223.774 mm |
Material | Aluminum |
Material | Housing - EPDM-Rubber |
Series | K151SP |
Size | Cable Insulation Diameter 0.575 inch to 0.740 inch |
Special Features | Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for ground wire connection. Wide cable range with minimum number of sizes. No Test Point |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Deadbreak Straight Plug |
Voltage Rating | 15 to 25 kV |
Voltage Rating | 15/25 kV |
Width | 2.55 in |
Width | 64.77 mm |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
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What is the K151SP product type?
The K151SP is a 15/25kV, 200 Amp Deadbreak Straight Plug without a test point.
What is the maximum operating voltage for 15kV class?
For the 15kV voltage class, the maximum phase-to-ground operating voltage is 8.3kV.
What is included in the K151SP kit?
The kit includes a straight receptacle housing, a receptacle pin connector, lubricant, installation instructions, and a crimp chart.
Are bails included with the K151SP?
No, bails are ordered separately but are required for the K151SP.
What is the impulse withstand rating for 25kV?
For the 25kV voltage class, the impulse withstand (BIL) is 125kV.
What is the continuous current rating?
The continuous current rating for both 15kV and 25kV voltage classes is 200 Amps.
What is the maximum operating voltage for 25kV class?
For the 25kV voltage class, the maximum phase-to-ground operating voltage is 15.2kV.
What ANSI/IEEE standard does it meet?
The K151SP meets ANSI/IEEE Standard 386, Latest Revision.
What products is the K151SP compatible with?
The K151SP is designed to mate with Elastimold® K151T tee splices and K151SR straight receptacles.
What cable insulation diameters are supported?
It supports cable insulation diameters ranging from .575 inches to 1.220 inches.
How to Install the K151SP Straight Plug
This guide provides step-by-step instructions for preparing the cable, assembling the K151SP Straight Plug, and connecting it to a mating receptacle for 15kV and 25kV class systems. Ensure all apparatus are de-energized before starting.
Estimated time: 1h 30m
Tools needed:
Cable cutting tool, Wire stripping tool, Wire brush, Crimping tool, Rag
Supplies needed:
K151SP Straight Plug kit (includes plug, conductor contact, nylon venting rod, lubricant), Solid dielectric type cable, Approved solvent, ELASTIMOLD bail, #14 AWG copper wire (if not using ELASTIMOLD grounding device), Sealing material (for grounding wires)
- De-energize and Prepare for Installation
DANGER: Ensure all electrical apparatus are de-energized before beginning installation or removal of any parts. Verify the system is de-energized using appropriate safety procedures and equipment. Inspect all K151SP components for damage, proper rating, and compatibility with the cable and mating products. Gather all required tools and supplies, maintaining a clean work area.
- Prepare Cable Jacket and Shield
For Jacketed Concentric Neutral cable: Cut and remove 8 inches of the cable jacket from the cable end. Ensure sufficient concentric neutral wires remain for connection to the ground point. For Copper Tape Shield cable: Cut and remove 7-1/2 inches of the cable jacket from the cable end. Then, remove 6-1/2 inches of the copper tape shield from the end of the cable. If using an ECS or MA grounding device, refer to its specific instructions for outer jacket cut back.
- Strip Cable Insulation and Conductive Shield
Remove 7/8 inch to 1 inch of cable insulation and conductive shield. For #1 stranded/compressed and #1/0 compressed/solid aluminum cable, remove 1-3/4 inches to 1-7/8 inches. Cut squarely; do not pencil the cut. Wire brush the bare aluminum conductors immediately and insert them into the crimp barrel, which contains an inhibitor.
- Crimp Socket Terminal
Crimp the socket terminal onto the bared conductor, holding the crimp barrel firmly against the cable insulation. Refer to the crimp chart provided with the contact for specific crimping instructions. Start crimps at the crimp line imprinted on the barrel and rotate each successive crimp or indent by 90 degrees. Carefully wipe any excess inhibitor from the contact and cable insulation.
- Prepare Semi-Conductive Shield and Insulation
Temporarily remove the plastic pin from the socket. Remove the semi-conductive shield to a point 7-3/4 inches to 7-13/16 inches back from the end of the socket using a straight, smooth, squared cut. Exercise extreme care to avoid cutting or nicking the cable insulation. Replace the plastic pin. Pencil the insulation 1/8 inch. Clean the outer jacket, and thoroughly clean the insulation to remove all traces of semi-conducting residue by wiping with a rag wet with an approved solvent. Always wipe from the end of the cable towards the outer jacket. If using an ECS or MA grounding device, install it now according to its specific instructions.
- Lubricate Cable and Install Collar
Slide the collar, smaller end first, onto each cable. Refer to the bailing instruction sheet for guidance. Keep the cable insulation and plug clean. Apply the supplied lubricant sparingly to the cable as shown in the documentation and to the inside of the housing. DO NOT SUBSTITUTE with other lubricants, as they may harm the product or its mating part.
- Push Cable into Housing
Push the prepared cable firmly into the housing until the leading edge of the socket contact is flush with the front edge of the plug. Remove the plastic pin from the socket and discard it.
- Connect to Mating Receptacle
Lubricate the nose of the plug with silicone grease. Place the nylon rod into the receptacle face until it bottoms (approximately 1-3/4 inches deep). Ensure the nylon rod is not cut during mating, which could leave material inside the interface. Insert the plug assembly into the receptacle as far as possible. Pull out and remove the nylon rod. Secure the electrical connection using an ELASTIMOLD bail. Refer to the Bailing Instruction Sheet (150TB-4) for proper installation of the bail.
- Ground the Connector
If an ELASTIMOLD grounding device is not being used, connect a length of customer-supplied #14 AWG (or equivalent) copper wire through the grounding tab and twist it tightly. Connect the grounding assembly of the connector to the system ground by merging it with the cable shield of each cable. Seal all grounding wires and connections to prevent corrosion and ensure long-term reliability.
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