ABB Installation Products DYC 1 Flood-Seal Street and Highway Lighting Mechanical Fuse and Disconnect Kits Y-Type with…
UPC: 783786020096
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Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- Y-Type mechanical disconnect kit for outdoor lighting systems
- Non-fused design with copper crimped lug connectors for 1 AWG stranded copper wire
- Includes installation dies for 3/8", 11K, TB, and 37 configurations
- Flood-Seal design for moisture resistance in outdoor environments
- Optimized for street and highway lighting maintenance isolation
Specifications
Amperage Rating | 30 A |
Application | Rated 600V, 30 Amps Maximum, perfect for heavy-duty applications |
Color | Black |
Conductor Range | #1 Copper AWG |
Connection | Compression |
Environmental Conditions | WaterTight |
Insulation | True |
Length | 9-3/4 in |
Material | Copper Connector, EPDM-Rubber Housing |
Number of Conductors | 3 |
Special Features | EPDM Flood-Seal Housing ensures a fully insulated, watertight, and submersible connection. Safe separations to ensure fuse or connecting link stays in load side when separated. Dual-Rated. Approved for a wide range of aluminum or copper connections |
Type | Break-Away Streetlight Kits |
Voltage Rating | 600V |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 0.5700 L |
Package Weight (Metric) | 0.2590 kg |
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How to Install the DYC Street Lighting Kit
This guide provides step-by-step instructions for the assembly and wiring of the DYC (copper) or DYA (aluminum) Y-Type street lighting kit, including cable preparation, fuse holder installation, and final connection.
Estimated time: 1h
Tools needed:
Crimping tool, Wire strippers, Wire brush (for aluminum cable), Wood dowel
Supplies needed:
Y-Type housing, Load side (Plug) housing, Line end insert, Fuse holder, Connecting link (optional, for DYA & DYC), Fuse (13/32" x 1 1/2", 600V 30A max, not included), Nut, Bolt, Belleville washers, Lugs, Lubricant, HM53 inhibitor (or equivalent, for aluminum cable)
- Prepare Load Side Cable Housing
Measure the cable diameter and refer to Table 1 to select the corresponding section on the load side (plug) housing. Cut off any remaining sections of the housing to match the size referenced in the Range column of Table 1.
- Prepare Load Side Cable
WARNING: Disconnect power before beginning installation to avoid risk of shock. Thoroughly clean approximately 8 inches along the load side cable end. Apply lubricant and insert the cable through the small hole in the load side (plug) housing. Push the cable through a sufficient distance to allow for 3/8 inch of insulation stripping. Strip 3/8 inch of insulation from the cable end.
- Crimp Fuse Holder to Cable
Insert the stripped cable into the crimp barrel of the fuse holder. Crimp the connection using a suitable crimping tool and die, referring to Table 2 for recommended tools based on conductor size.
- Assemble Fuse Holder into Load Side Housing
Lightly apply lubricant to the outside of the fuse holder. Place the wood dowel into the fuse holder socket and position the free end of the dowel against a firm surface. Push the load side (plug) housing forward until the fuse holder snaps securely into position. Wipe off any excess lubricant.
- Insert Fuse or Connecting Link
Insert a 13/32 inch by 1 1/2 inch fuse (600 Volt 30 Amp maximum) or the connecting link into the load side (plug) housing. WARNING: Do NOT use a glass body fuse.
- Prepare Y-Type Housing and Line Cable (Run Connection)
For a run connection, select and cut the correct cut-off ring on the Y-Type housing for the cable being used. Cut and bevel the cable insulation. Apply lubricant to the end of the cable and the cut opening of the housing. Slide the cable through until it extends 2 to 3 inches beyond the housing. Strip the insulation to fit the compression lugs.
- Crimp Lugs and Apply Inhibitor (if aluminum)
Crimp the compression lugs onto the cable ends using the proper crimping tool, ensuring the pad portions of the lugs are back to back. If using aluminum cable, wire brush the pads of the lugs, apply HM53 inhibitor or equivalent, and then wipe off any excess inhibitor.
- Assemble Bolted Insert
Assemble the line end insert with the lugs and cable as shown in the illustration. Tighten the bolted assembly securely.
- Assemble Insert into Y-Type Housing
Apply lubricant to the line end insert. Slide the Y-Type housing up to the bottom of the line end insert. Push the line end insert into the opening of the Y-Type housing. While pulling on the cables and holding the Y-Type housing, slide the housing toward the line end insert. Push the line end insert until it is fully seated in the housing.
- Perform Final Connection
Lubricate both the male and female components of the connector. Insert the load side (plug) housing, which contains the installed link or fuse clip, into the line end insert until fully engaged.
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