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ABB - Installation Products 755LR-M0380 - 600 Amp, 35kV, 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.

ABB Installation Products 755LR-M0380 600 Amp, 35kV, 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable…

UPC: 783786050628


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call (262) 252-1600 or email [email protected] for pricing and availability.

Overview

The ABB 755LR-M0380 is a 600 Amp, 35 kV 600 Series Deadbreak Elbow designed for reliable electrical connections in medium-voltage applications. This assembly includes an insulated plug, cap, stud, lug, and cable adapter, providing a complete solution for terminating power cables. The deadbreak design ensures safety during connection and disconnection by isolating the energized conductor. It is engineered to accommodate cable insulation diameters ranging from 1.370 inches to 1.630 inches, offering flexibility for various cable sizes. The included aluminum compression lug ensures a secure and low-resistance connection to the conductor. This lug is suitable for compressed stranded conductors from 700 kcmil to 750 kcmil, or compacted solid conductors up to 900 kcmil. The 600 Series designation signifies its robust construction and suitability for demanding utility and industrial environments. The ABB 755LR-M0380 is a critical component for power distribution systems, switchgear, and transformers where safe and efficient cable termination is paramount. Its precise specifications ensure compatibility and performance within the rated parameters. Manufacturer: ABB - Installation Products. SKU: 755LR-M0380. UNSPSC Code: 39121421.
  • 600 Amp current rating
  • 35 kV voltage rating
  • 600 Series Deadbreak Elbow design
  • Accommodates cable insulation diameter from 1.370" to 1.630"
  • Aluminum compression lug for 700-900 kcmil conductors

Specifications

Amperage Rating
600 A
Application
Designed to provide Fully Shielded, Dead-Front Submersible Cable Connections to High-Voltage Apparatus
Color
Black
Conductor Range
700 to 750 kcmil , 900 kcmil
Environmental Conditions
Fully Submersible
Insulation
True
Material
Housing - EPDM-Rubber
Size
Cable Insulation Diameter 1.370 inch to 1.630 inch
Special Features
100 Percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Can be Easily Connected or Disconnected Using Standard Hand Tools and Equipment in a De-energized State. Optional Accessories allow Visible External Separation, By-Pass, Isolation, Dead-Ending, Grounding, and Testing as well as Adding Taps, Surge Arrestors, and Fault Current Indicators
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Elbow Connector
Voltage Rating
35 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
35kV 600 Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Aluminum Compression Lug. Cable Insulation Diameter 1.725 inch to 1.935 inch. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.

756LR-P0380

35kV 600 Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Aluminum Compression Lug. Cable Insulation Diameter 1.725 inch to 1.935 inch. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.
6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM

54211116

6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM
600 Amp, 35kV, 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 450 /Solid 500/550.

755LR-M0320

600 Amp, 35kV, 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 450 /Solid 500/550.
200 Amp, 15kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.575 inch to 0.740 inch. Copper Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.

162LR-A-2220

200 Amp, 15kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.575 inch to 0.740 inch. Copper Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.
600 Amp, 35kV, 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.

755LR-M0330

600 Amp, 35kV, 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.
600 Amp, 35kV, 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 350 /Compacted Solid 400 /mmSquared Compact 185.

755LR-M0300

600 Amp, 35kV, 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 350 /Compacted Solid 400 /mmSquared Compact 185.
200 Amp, 15kV, Loadbreak Elbow with Jacket Seal, Cable Insulation Diameter 0.890 inch to 1.220 inch. Copper Compression Lug, Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.

161LRJS-D2240

200 Amp, 15kV, Loadbreak Elbow with Jacket Seal, Cable Insulation Diameter 0.890 inch to 1.220 inch. Copper Compression Lug, Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.
15kV 200 Amp, Loadbreak Jacket Seal Elbow Connector, .890 inch - 1.220 Inch Cable Insulation Diameter, 4/0 Stranded Wire Size, Bi-Metal Compression Lug

161LRJS-D-5270

15kV 200 Amp, Loadbreak Jacket Seal Elbow Connector, .890 inch - 1.220 Inch Cable Insulation Diameter, 4/0 Stranded Wire Size, Bi-Metal Compression Lug

Frequently Asked Questions

How should the 755LR be connected or disconnected?

The 755LR can be easily connected or disconnected using standard hand tools and equipment in a de-energized state.

What is the continuous current rating of the 755LR?

The 755LR has a continuous current rating of 600 Amps.

What is the maximum operating voltage for the 755LR?

The maximum phase-to-ground operating voltage for the 755LR is 21.1kV, and the maximum phase-to-phase is 36.6kV.

What cable insulation diameters does the 755LR support?

The 755LR supports cable insulation diameters ranging from 0.760 inches to 2.120 inches.

What conductor sizes are compatible with the 755LR?

The 755LR is compatible with conductor sizes from #2 AWG to 1250 kcmil for both aluminum and copper conductors.

What is the primary application of the 755LR elbow connector?

The 755LR elbow connector provides fully shielded, dead-front submersible cable connections to high-voltage apparatus.

What cable insulation diameters does the 755LR support?

The 755LR supports cable insulation diameters ranging from 0.760 inches to 2.120 inches.

What is the primary application of the 755LR elbow connector?

The 755LR elbow connector provides fully shielded, dead-front submersible cable connections to high-voltage apparatus.

What conductor sizes are compatible with the 755LR?

The 755LR is compatible with conductor sizes from #2 AWG to 1250 kcmil for both aluminum and copper conductors.

What is the maximum operating voltage for the 755LR?

The maximum phase-to-ground operating voltage for the 755LR is 21.1kV, and the maximum phase-to-phase is 36.6kV.

How to Install 755/775LR Deadbreak Elbow Connectors

This guide provides step-by-step instructions for installing 755LR/775LR Deadbreak Elbow Connectors, designed for fully shielded, submersible cable connections to high voltage apparatus on 35kV class systems.

Estimated time: 1h 30m

Tools needed:

Wire strippers, Knife or utility blade, Crimping tool, Wire brush (for aluminum conductors), Hotstick, Capacitive voltage sensing device, Torque wrench (for L-Kits)

Supplies needed:

755LR/775LR Deadbreak Elbow Connector kit, Insulating plug (if required), Silicone lubricant, Threaded stud (if mating part not equipped), No. 14 AWG Copper wire (or equivalent for grounding), Suitable grounding connector, HV insulated cap(s) or connector(s) (if replacing shipping covers), Tape marker, Vinyl tape (if applicable for cable type)

  1. Position Cable and Prepare Neutral Wires

    DANGER: All apparatus must be de-energized during installation. Position the cable in its final assembled location, ensuring enough slack for elbow removal. If using concentric neutral cable, unwind the neutral wires. Cut the cable 1-3/4” (45mm) from the centerline of the mating product.

  2. Clean Cable Outer Jacket

    Clean the outer jacket of the cable for a distance of 24” (610mm).

  3. Prepare Cable According to Type

    Follow the specific cable preparation instructions for your cable type (e.g., UNISHIELD, LEAD SHEATH, Jacketed/Non-Jacketed Concentric Neutral, Jacketed Shield Wires, Jacketed Flat Metallic Tape Shield, Jacketed Fabric Tape Shield, or Jacketed Longitudinally Corrugated Shield). Refer to the relevant instructions for jacket removal, shield connection, and grounding if using a grounding device or cable seal.

  4. Install Cable Adapter

    Bevel the end of the cable insulation at a 45-degree angle, approximately 1/4” (6mm) back. Thoroughly clean and lubricate the cable insulation, working towards the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker.

  5. Trim Cable Insulation and Verify Conductor Length

    Carefully remove the protruding cable insulation by cutting it even with the end of the cable adapter. Ensure not to cut or nick the cable adapter or the conductor. The exposed conductor length must be between 4-3/8” to 4-3/4” (111mm-121mm); if not, redo the assembly.

  6. Crimp Compression Lug

    For copper conductors, fully insert the conductor into the compression lug. For aluminum conductors, wire brush the conductor immediately before fully inserting it into the compression lug. Measure the “Check Dimension” (must be less than 7” (178mm)) before crimping. Crimp the compression lug according to its supplied instructions. Wipe off all excess inhibitor from the lug and cable adapter. Verify the distance from the end of the lug to the cable adapter is between 6-7/8” to 7-5/8” (175mm-194mm) after crimping; if not, redo the assembly.

  7. Install Elbow onto Cable Adapter

    Lubricate the cable adapter and the inside of the elbow's cable entrance. Install the elbow onto the cable adapter until it cannot advance further. Confirm the cable adapter remains flush with the tape marker; reposition if necessary. Remove the tape marker.

  8. Prepare Mating Part and Thread Stud

    DANGER: DO NOT CONNECT OR DISCONNECT MATING PRODUCTS WHILE ENERGIZED. DO NOT ENERGIZE WHILE DISCONNECTED. Remove protective caps from both the elbow and the mating part. If the mating part lacks a stud, hand tighten the threaded stud (supplied with the elbow) into the mating part. Clean and lubricate both the elbow and the mating part with the supplied lubricant, keeping surfaces clean.

  9. Connect Elbow to Mating Part

    Push the elbow onto the mating part, carefully aligning the hole in the compression lug with the stud on the mating part.

  10. Secure Opposite End of Elbow (if applicable)

    If connecting another mating part to the opposite end of the elbow, clean and lubricate its surface. Insert this mating part into the elbow, engage the threads, and hand tighten. Torque the mating part according to its supplied instructions.

  11. Install Insulating Plug (if used)

    If an insulating plug is used as a mating part, clean and lubricate the inner surface of the voltage detection cap. Place the cap on the elbow and push down firmly until it snaps into place.

  12. Ground the Cable Shield

    Insert one end of a wire (at least No. 14 AWG Copper ampacity) through the grounding eye and twist to form a small loop, taking care not to damage the eye. Connect this wire to ground using a suitable connector. The cable shield must be grounded according to the instructions supplied with the grounding device, or via an alternate method if no device is used. It is also recommended to waterproof the cable jacket at this point to prevent moisture ingress.

  13. Perform Voltage Test (Capacitive Test Point)

    Use a hotstick to remove the test point cap by peeling it off at an angle, not pulling directly. WARNING: The voltage test point is a capacitance device, not directly connected to the conductor. Do not use conventional voltage measuring equipment. Follow the manufacturer’s directions for the specific meter designed for capacitive test points. Treat the elbow as energized until a “no voltage” indication is confirmed by other means, as contamination or incorrect equipment can cause false readings. After testing, clean and lubricate the inside surface of the cap with silicone lubricant and replace it.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

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What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.