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ABB - Installation Products 750J4-5 - 35kV 600 Series Deadbreak 4-Point Junction, includes Rubber Junction, Stainless Steel U-Straps and Back Plate, No Bracket

ABB Installation Products 750J4-5 35kV 600 Series Deadbreak 4-Point Junction, includes Rubber Junction, Stainless Steel…

UPC: 783786400553


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 750J4-5 35kV 600 Series Deadbreak 4-Point Junction is a deadfront-rated connector for medium-voltage distribution systems up to 35kV. It features a fully shielded, fully submersible molded rubber housing with four encapsulated connection points, providing environmental sealing against moisture, dust, and contaminants while offering 35kV electrical insulation. Constructed from 100% peroxide-cured EPDM, it ensures long-term durability and resistance to environmental stress cracking. Included stainless steel U-straps and back plate provide mechanical stability and corrosion resistance without additional mounting hardware. The deadbreak design enables safe connection and disconnection under load without service interruption, reducing downtime during maintenance, reconfiguration, or repairs. It is compatible with ABB 600 Series accessories, including Elastimold® Elbow connectors (755), Bushing Extenders (755BE), and Bushing Adapters (755BEA2). Optimized for underground residential distribution (URD) systems, pad-mounted transformers, switchgear, and other medium-voltage applications, the 750J4-5 has a compact footprint and integrated mounting system for installation in tight enclosures like vaults and cabinets. It meets ANSI/IEEE Standard 386 for deadbreak connectors with the following ratings: 21.1kV phase-to-ground operating voltage, 36.6kV maximum phase-to-phase voltage, 150kV BIL impulse withstand, and 600A continuous current. It supports 25kA symmetrical momentary current for 10 cycles, ensuring fault resilience. Suitable for harsh utility environments, including coastal areas with high salt exposure or industrial settings with elevated contamination risks, the 750J4-5 delivers reliable performance for medium-voltage distribution networks.
  • 35kV rated, 600A continuous current capacity
  • Fully shielded, fully submersible molded rubber housing
  • 100% peroxide-cured EPDM construction for durability
  • Stainless steel U-straps and back plate for corrosion resistance
  • Deadbreak design enables safe live-line connections/disconnections

Specifications

Application
35 kV, 600 Amps
Connection Type
Deadbreak
Material
Rubber, Stainless Steel
Mounting Type
Stainless Steel U-Straps, Back Plate
Poles
4-Point
Series
600 Series
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Junction 4-Point
Voltage Rating
35 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
12.7600 L
Package Weight (Metric)
5.7880 kg
15/25kV, T-Splice 6-3/4 inch Long Bail Assembly, Made of Stainless Steel, Used for Assisting Cable to Transformer Connections. Non-Current Carrying. The 150TB2 bailing assembly kit consists of a modified hold down bail for securing Elastimold® tee splice K150T to a K150DP Deadbreak insulating plug. This assembly provides positive hold down force between the tee splice and the insulating plug.

150-TB-2

15/25kV, T-Splice 6-3/4 inch Long Bail Assembly, Made of Stainless Steel, Used for Assisting Cable to Transformer Connections. Non-Current Carrying. The 150TB2 bailing assembly kit consists of a modified hold down bail for securing Elastimold® tee splice K150T to a K150DP Deadbreak insulating plug. This assembly provides positive hold down force between the tee splice and the insulating plug.
HMI door mounting kit with 15M cable

181B2258

HMI door mounting kit with 15M cable
Polarizing Cover / Hermaphroditic Cover, Black, Nylon, 8 Position, AMPMODU IV/V

103350-4

Polarizing Cover / Hermaphroditic Cover, Black, Nylon, 8 Position, AMPMODU IV/V
200 Amp, 35kV Loadbreak Bushing Insert, Includes internal torquing feature using 200AT Assembly Tool. Includes a black vent ring.

3701A3(1)-H

200 Amp, 35kV Loadbreak Bushing Insert, Includes internal torquing feature using 200AT Assembly Tool. Includes a black vent ring.
15/25kv, Long Shank Well with Bail Tabs and With Replaceable Well Stud (9-1/4 inch Bushing Shank Length), H option

K1601-PC-T1R-H

15/25kv, Long Shank Well with Bail Tabs and With Replaceable Well Stud (9-1/4 inch Bushing Shank Length), H option
900 Amp, 15kV, Loadbreak Elbow Tap Plug, Factory assembled Stud, which is not field removable. Copper.

675ETPSP

900 Amp, 15kV, Loadbreak Elbow Tap Plug, Factory assembled Stud, which is not field removable. Copper.
35 kV, 600 Series Deadbreak Insulated Parking Bushing with Stud and Universal Bracket and EyeBolt, Stand-Off Plug. Length 5.062 inch, Widest Diameter 3 inch. Epoxy.

750SOPS

35 kV, 600 Series Deadbreak Insulated Parking Bushing with Stud and Universal Bracket and EyeBolt, Stand-Off Plug. Length 5.062 inch, Widest Diameter 3 inch. Epoxy.
35kV, 900Amp, Deadbreak/Loadbreak Elbow Tap Plug, use 600ATM assembly tool. Factory assembled Stud, which is not field removable.

775ETPSP

35kV, 900Amp, Deadbreak/Loadbreak Elbow Tap Plug, use 600ATM assembly tool. Factory assembled Stud, which is not field removable.

Frequently Asked Questions

What is the 750J4 product's main purpose?

The 750J4 is a 35kV, 600 Amp Deadbreak 4-Way Junction. It is used for sectionalizing, looping, tapping, and equipment bypass.

What is the impulse withstand (BIL) rating?

The impulse withstand (BIL) rating for the 35kV voltage class is 150kV. This is based on a 1.2 x 50 microsecond wave.

What is the momentary current rating of the junction?

The momentary current rating is 25kA Symmetrical for 10 Cycles.

What industry standard does the 750J4 meet?

The 750J4 junction meets ANSI/IEEE Standard 386, Latest Revision.

How do I order specific mounting options for the 750J4?

Add "-5" to the catalog number for "U" style mounting straps only. Add "-6" for the mounting bracket and back plate only.

What items are included in the 750J4 kit?

The kit contains one 750J4 junction, mounting hardware, two tubes of lubricant, installation instructions, and four protective caps.

What are the AC and DC withstand voltage ratings?

The junction has a 50kV AC one-minute withstand rating and a 103kV DC 15-minute withstand rating.

Is mounting hardware included with the 750J4 kit?

Yes, the 750J4 kit includes mounting hardware (600J4-6). It comes with a stainless steel mounting bracket and back plate.

What type of housing does the 750J4 feature?

It features a fully shielded, fully submersible molded rubber housing. The construction uses 100% peroxide-cured insulation and conductive EPDM materials.

Which ELASTIMOLD® products are compatible with the 750J4?

The 750J4 mates with Elastimold® Elbow connectors, 755 Elbow Connector, 755BE Bushing Extender, and 755BEA2 Bushing Adapter.

How to Install the LINK-C Deadbreak Cam Link Operable Connector System

This guide provides step-by-step instructions for the safe and proper installation of the LINK-C 600 amp deadbreak cam link operable connector system. It covers mounting, wiring, and connection procedures for new installations.

Estimated time: 1h 30m

Tools needed:

Hot stick, Torque wrench, 600ATM Operating Tool, Wire strippers, Welding equipment

Supplies needed:

600 amp elbow, Hex nuts, Lockwashers, ELASTIMOLD supplied lubricant, 600 amp bushing extender, Retainer contact, Epoxy standoff plug, #14 AWG or #12 AWG solid copper wire, Appropriate grounding connector, 200 amp mating product, Alignment bracket, Bushing extender clamp, Elbow clamp, Hex bolts, Studs (3/8-16 x 2")

  1. Prepare for Installation and Install 600 Amp Elbow

    DANGER: Ensure all apparatus is de-energized before starting. Inspect all parts for damage and compatibility. Install the 600 amp elbow onto the cable according to its specific installation instructions, ensuring it aligns with the stand-off plug.

  2. Weld Studs and Mount Stand-Off Plug

    Weld three 3/8-16 x 2 inch studs to the equipment faceplate according to specified dimensions. Install three hex nuts onto the studs to support the stand-off plug. Place the stand-off plug over the studs, resting it on the nuts. Secure the stand-off plug by installing a lockwasher and hex nut on each stud, then tighten to 12 ft-lbs torque. Verify the top surfaces of the bushing and stand-off plug are in-line.

  3. Install Bushing Extender

    Clean and thoroughly lubricate the apparatus bushing and both interfaces of the 600 amp bushing extender with ELASTIMOLD lubricant. Install the bushing extender onto the apparatus bushing. Insert the 600ATM into the retainer contact, engage the internal hex broach, and then insert the retainer contact into the bushing extender. Thread it into the apparatus bushing using a suitable tool on the 1 inch hex portion of the 600ATM, torquing to 50-60 ft-lbs.

  4. Install 600 Amp Elbow onto Epoxy Standoff Plug

    Clean and thoroughly lubricate the epoxy standoff plug and both interfaces of the 600 amp elbow with ELASTIMOLD lubricant. Install the elbow onto the epoxy standoff plug. Insert the 600AMT into the retainer contact, engage the internal hex broach, and then insert the retainer contact into the 600 amp elbow through the compression lug hole. Thread it into the epoxy standoff plug using a suitable tool on the 1 inch hex portion of the 600AMT, torquing to 50-60 ft-lbs.

  5. Install Alignment Bracket on Bushing Extender

    Remove the bushing extender clamp and elbow clamp from the alignment bracket. Position the alignment bracket on the bushing extender 2.5 inches (63.5mm) from the grounding eye. Assemble the bushing extender clamp to the alignment bracket with the supplied hardware, torquing by alternating sides until the clamp tabs are flush and tight.

  6. Install Elbow Clamp on Alignment Bracket

    Position the elbow in the alignment bracket so the elbow cuff is lined up evenly with the bushing extender cuff. Assemble the elbow clamp to the alignment bracket with the supplied hardware, torquing by alternating sides until the clamp tabs are flush and tight. Ensure the elbow clamp notch faces the cable entrance of the elbow.

  7. Insert and Engage Link

    Clean and thoroughly lubricate both 600 ampere interfaces of the Link with ELASTIMOLD lubricant. Align the Link so it is perpendicular to the switch faceplate when inserted. Insert the Link into the bushing extender and elbow, ensuring both lever arms are inside the alignment bracket legs. Engage the pivot pin into the slots in the alignment bracket legs. While pushing inward, move the lever arms downward using a hot stick eye to engage the roller pin and move the Link inward. Continue until the lever arms are perpendicular to the alignment bracket leg.

  8. Ground Elbow, Install Mating Product, and Ground Cable

    Ground the elbow by feeding a #14 AWG or #12 AWG solid copper wire through its grounding eye, twisting it tight, and connecting it to ground. Clean and lubricate the 200 amp interface on the Link. Ground and then install the desired mating product on the 200 amp interface according to its specific instructions. Ground the cable by twisting concentric neutral wires together and connecting to ground, or by connecting the ground lead from 20MA or 21MA grounding devices to ground. For three-phase installations, tie all grounds from all three phases to a common ground point.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.