ABB Installation Products 61945 Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 4/0 AWG to…
UPC: 786210619453
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Overview
- Bi-metal construction for aluminum-to-copper conductor transitions
- 600V voltage rating for industrial applications
- Accommodates Aluminum cable size 4/0 AWG and Copper pigtail wire size 2/0 AWG
- Tin-plated finish for enhanced conductivity and corrosion resistance
- Ruby color code (Die Code 60) for easy identification and tooling
Specifications
Color | Ruby |
Color | Red |
Finish | Tin-Plated |
Finish | Tinned |
Housing Material | Aluminum |
Housing Material | Aluminium |
Material | Aluminum |
Special Features | Converts an aluminum cable into a two-sizes-smaller copper pigtail |
Standard | UL E63167 |
Temperature Rating | 90 C |
Temperature Rating, Maximum | 194 F |
Temperature Rating, Maximum | 90 C |
Temperature Rating, Minimum | 194 F |
Temperature Rating, Minimum | 90 C |
Type | Bi-Metallic Pin Terminal with Shrink Insulator |
Voltage Rating | 600 V |
Wire Size | 2/0 AWG |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 0.190 L |
Package Weight (Metric) | 0.086 kg |

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61963
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Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 500 kcmil to Copper Pigtail Wire Size 350 kcmil, Die Code 87H, Die Color Code BrownHow to Install the Bi-Pin Connector for Aluminum to Copper Transitions
This guide provides step-by-step instructions for installing the Bi-Pin connector to transition from stranded aluminum cable to stranded copper pigtail, ensuring a safe and reliable electrical connection.
Estimated time: 1h
Tools needed:
Screwdriver, Wire strippers, Multimeter
Supplies needed:
Bi-Pin connectors, Aluminum cable, Copper pigtail, Insulator, Mounting screws, Terminal connectors
- Prepare the aluminum cable
Strip the aluminum cable to the length specified in the tool die selection table. Clean the cable with a wire brush or emery cloth to ensure a good connection.
- Insert the aluminum cable into the Bi-Pin connector
Insert the stripped aluminum cable fully into the Bi-Pin connector barrel. Ensure that the connection is secure and that the compound within the connector is not removed.
- Crimp the connector
Using the appropriate color-coded installing dies, crimp the connector according to the specifications in the tool die selection table. Confirm that the die number embossed on the connector matches the number on the crimp dies.
- Install the insulator
Slip the insulator over the copper wire end and pull it over the connector body and the aluminum cable insulation. Ensure the insulator is fully supported by the connector body.
- Connect the copper pigtail
Insert the copper pigtail fully into the mechanical connector body and tighten the set screw to the manufacturer's recommended torque value to ensure a secure connection.
- Verify the installation
Use a multimeter to check the continuity of the connection and ensure there are no shorts. Confirm that all connections are secure and that the installation complies with local electrical codes.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.


