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ABB - Installation Products 61960 - Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 350 kcmil to Copper Pigtail Wire Size 250 kcmil, Die Code 71H, Die Color Code Red
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ABB Installation Products 61960 Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 350 kcmil to…

UPC: 786210619606


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Overview

The ABB Bi-Metal Pin Connector (SKU: 61960) is engineered for reliable electrical transitions between aluminum and copper conductors in industrial applications. This connector is designed to accommodate aluminum cable sizes from 350 kcmil up to 350 kcmil and copper pigtail wires from 250 kcmil up to 250 kcmil. Rated for a maximum of 600V, it is suitable for power distribution and general electrical installations. The connector features a bi-metal construction, ensuring durability and corrosion resistance. It is supplied with an integrated PVC insulating cover for enhanced safety and protection. The connector bores are coated with an oxide inhibitor to maintain connection integrity over time. This specific model utilizes Die Code 71H, indicated by a Red color code, which is crucial for proper crimping with compatible tooling. UL486A/B Listed for Wire Connectors, it operates at a temperature rating of 90°C. The pin dimensions are Ø0.700 inches (OD) and Ø0.496 inches (ID), with a pin length (L1) of 1.704 inches and a total body length (L2) of 2.377 inches. The overall length (L) is 4.082 inches. Manufactured in the USA, this connector provides a secure and long-lasting connection solution for demanding electrical systems.
  • Bi-metal construction for aluminum to copper conductor transitions
  • Rated for 600V maximum operating voltage
  • Accommodates Aluminum Cable: 350 kcmil
  • Accommodates Copper Pigtail Wire: 250 kcmil
  • Includes integrated insulating cover for safety and protection

Specifications

Color
Red
Connection Type
Pin Connector
Finish
Tin-Plated
Finish
Tinned
Housing Material
Aluminum
Housing Material
Aluminium
Material
Aluminum
Material
Bi-Metal (Aluminum to Copper)
Size
Aluminum 350 kcmil to Copper 250 kcmil
Special Features
Converts an aluminum cable into a two-sizes-smaller copper pigtail
Standard
UL E63167
Temperature Rating
90 C
Temperature Rating, Maximum
194 F
Temperature Rating, Maximum
90 C
Temperature Rating, Minimum
194 F
Temperature Rating, Minimum
90 C
Type
Bi-Metallic Pin Terminal with Shrink Insulator
Voltage Rating
600 V
Wire Size
250 kcmil
Package Dimensions (L x W x H)
6 IN x 4 IN x 4 IN
Package Dimensions (L x W x H)
15.24 cm x 10.16 cm x 10.16 cm
Package Weight (Imperial)
0.330 L
Package Weight (Metric)
0.150 kg
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 3/0 AWG to Copper Pigtail Wire Size 1/0 AWG, Tin Plated, Die Code 60, Die Color Code Ruby

61940

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 3/0 AWG to Copper Pigtail Wire Size 1/0 AWG, Tin Plated, Die Code 60, Die Color Code Ruby
All Purpose Split Bolt Connector 1/0 AWG All Purpose Split Bolt Connectors are used for combinations of aluminum to copper, aluminum to aluminum, steel to aluminum, copper to copper, and steel to copper applications. They have an electro-tinned body. UL listed for copper and copperweld wires only. Includes nut, spacer and pressure pad.

N-1/0SP

All Purpose Split Bolt Connector 1/0 AWG All Purpose Split Bolt Connectors are used for combinations of aluminum to copper, aluminum to aluminum, steel to aluminum, copper to copper, and steel to copper applications. They have an electro-tinned body. UL listed for copper and copperweld wires only. Includes nut, spacer and pressure pad.
StrongHold ESV8-ESV10-Q Contractor Grade Vinyl Insulated Step-Down Butt Splices are a reliable and economical option that withstand a wide range of general-purpose applications. They are designed to splice two solid or stranded wires together to repair or lengthen the wires. Accommodates 8 AWG to 12-10 AWG, are red in color, and come in packages of 25.

ESV8-ESV10-Q

StrongHold ESV8-ESV10-Q Contractor Grade Vinyl Insulated Step-Down Butt Splices are a reliable and economical option that withstand a wide range of general-purpose applications. They are designed to splice two solid or stranded wires together to repair or lengthen the wires. Accommodates 8 AWG to 12-10 AWG, are red in color, and come in packages of 25.
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 500 kcmil to Copper Pigtail Wire Size 350 kcmil, Die Code 87H, Die Color Code Brown

61965

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 500 kcmil to Copper Pigtail Wire Size 350 kcmil, Die Code 87H, Die Color Code Brown
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 600 kcmil to Copper Pigtail Wire Size 400 kcmil, Die Code 107H, Die Color Code Orange

61970

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 600 kcmil to Copper Pigtail Wire Size 400 kcmil, Die Code 107H, Die Color Code Orange
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 6 AWG to Copper Pigtail Wire Size 8 AWG, Tin Plated, Die Code 24, Die Color Code Blue

61910A

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 6 AWG to Copper Pigtail Wire Size 8 AWG, Tin Plated, Die Code 24, Die Color Code Blue
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 4 AWG to Copper Pigtail Wire Size 6 AWG, Tin Plated, Die Code 45, Die Color Code Gold

61915A

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 4 AWG to Copper Pigtail Wire Size 6 AWG, Tin Plated, Die Code 45, Die Color Code Gold
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 1/0 AWG to Copper Pigtail Wire Size 2 AWG, Tin Plated, Die Code 50, Die Color Code Orange

61930A

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 1/0 AWG to Copper Pigtail Wire Size 2 AWG, Tin Plated, Die Code 50, Die Color Code Orange

How to Install the Bi-Pin Connector for Aluminum to Copper Cable Transitions

This guide provides step-by-step instructions for installing a Bi-Pin connector to transition from aluminum to copper cables safely and effectively.

Estimated time: 1h

Tools needed:

Screwdriver, Wire strippers, Multimeter, Crimping tool

Supplies needed:

Bi-Pin connectors, Aluminum cable, Copper pigtail, Insulator, Mechanical connector, Mounting screws

  1. Prepare the aluminum cable

    Strip the aluminum cable to the length specified in the tool die selection table. Clean the cable with a wire brush or emery cloth to ensure a good connection.

  2. Insert the cable into the Bi-Pin connector

    Insert the stripped aluminum cable fully into the Bi-Pin connector barrel. Ensure that the connection is secure and that the cable insulation is properly positioned.

  3. Crimp the connector

    Using the appropriate color-coded crimping dies, crimp the connector according to the manufacturer's specifications. Confirm that the die number embossed on the connector matches the crimp die used.

  4. Install the insulator

    Slip the insulator over the copper wire end and pull it over the connector body and aluminum cable insulation. Ensure the insulator is fully supported by the connector body.

  5. Connect the pigtail to the mechanical connector

    Insert the copper pigtail into the mechanical connector body and tighten the set screw to the manufacturer's recommended torque value to ensure a secure connection.

  6. Verify the installation

    Use a multimeter to check the continuity of the connection. Ensure that there are no shorts and that the connection is stable before powering on the system.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.