Authorized ABB Distributor (Installation Products)
ABB - Installation Products 61965 - Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 500 kcmil to Copper Pigtail Wire Size 350 kcmil, Die Code 87H, Die Color Code Brown
More images

ABB Installation Products 61965 Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 500 kcmil to…

UPC: 786210619651

Documents & Media
Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Minimum Qty: 10

Multiplier: 10

*Contact for lower quantities*

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB Bi-Metal Pin Connector (SKU: 61965) from Installation Products is a UL486A/B-listed, 600V-rated electrical connector engineered for reliable aluminum-to-copper cable transitions in industrial, utility, and commercial applications. This bi-metal connector features a stranded copper pin (tin-plated) crimped to an aluminum barrel, ensuring optimal conductivity and corrosion resistance when connecting 500 kcmil aluminum cables to 350 kcmil copper pigtail wires. The connector includes a PVC insulating cover for enhanced safety and protection against short circuits, with a temperature rating of 90°C (AL9). Designed for circumferential crimping, the 61965 delivers superior mechanical strength and electrical performance, meeting stringent industry standards for terminations. The connector is color-coded brown (Die Code 87H) for easy identification and compatibility with Panduit’s N1240 crimp tool. The barrel is pre-coated with oxide inhibitor to prevent galvanic corrosion between dissimilar metals. With a body length of 2.377 inches and a pin diameter of 0.496 inches, this connector is optimized for high-current applications where secure, long-lasting connections are critical. Ideal for utility substations, renewable energy systems, and heavy industrial wiring, the 61965 ensures compliance with the National Electrical Code® and is distributed by Gross Automation. For crimping, use the Panduit N1240 tool with the appropriate die set (Panduit Die Index No. P87 for 350 kcmil aluminum). The connector’s catalog number is permanently marked on the crimping die for traceability, and the insulating cover provides an additional layer of insulation for added safety in exposed environments.
  • UL486A/B listed for wire connectors, rated 600V max
  • Connects 500 kcmil aluminum to 350 kcmil copper with bi-metal construction
  • PVC insulating cover for safety and short-circuit protection
  • Temperature rating: 90°C (AL9), oxide inhibitor-coated barrel
  • Color-coded brown (Die Code 87H) for tool and application matching

Specifications

Color
Brown
Finish
Tin-Plated
Finish
Tinned
Housing Material
Aluminum
Housing Material
Aluminium
Material
Aluminum
Special Features
Converts an aluminum cable into a two-sizes-smaller copper pigtail
Standard
UL E63167
Temperature Rating
90 C
Temperature Rating, Maximum
194 F
Temperature Rating, Maximum
90 C
Temperature Rating, Minimum
194 F
Temperature Rating, Minimum
90 C
Type
Bi-Metallic Pin Terminal with Shrink Insulator
Voltage Rating
600 V
Wire Size
350 kcmil
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.650 L
Package Weight (Metric)
0.295 kg
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 400 kcmil to Copper Pigtail Wire Size 250 kcmil, Die Code 87H, Die Color Code Brown

61963

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 400 kcmil to Copper Pigtail Wire Size 250 kcmil, Die Code 87H, Die Color Code Brown
StrongHold Quick Splice, 12 - 10 to 18 - 14 AWG (4 to 0.75-1.5mm2)

EQSP10-18D-Q

StrongHold Quick Splice, 12 - 10 to 18 - 14 AWG (4 to 0.75-1.5mm2)
Lay In Connector 4 - 14 AWG offers the ultimate in flexibility. Excellent for grounding and continuous loop applications. Made of 6061T-6 aluminum alloy. Electro-tin plated for low contact resistance. Suitable for use with both copper and aluminum conductors. Rated 600V (2000V max. per UL486B). UL 486A/B Listed. Temperature rating 90 degrees C.

GLA-4

Lay In Connector 4 - 14 AWG offers the ultimate in flexibility. Excellent for grounding and continuous loop applications. Made of 6061T-6 aluminum alloy. Electro-tin plated for low contact resistance. Suitable for use with both copper and aluminum conductors. Rated 600V (2000V max. per UL486B). UL 486A/B Listed. Temperature rating 90 degrees C.
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 600 kcmil to Copper Pigtail Wire Size 400 kcmil, Die Code 107H, Die Color Code Orange

61970

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 600 kcmil to Copper Pigtail Wire Size 400 kcmil, Die Code 107H, Die Color Code Orange
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 6 AWG to Copper Pigtail Wire Size 8 AWG, Tin Plated, Die Code 24, Die Color Code Blue

61910A

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 6 AWG to Copper Pigtail Wire Size 8 AWG, Tin Plated, Die Code 24, Die Color Code Blue
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 4 AWG to Copper Pigtail Wire Size 6 AWG, Tin Plated, Die Code 45, Die Color Code Gold

61915A

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 4 AWG to Copper Pigtail Wire Size 6 AWG, Tin Plated, Die Code 45, Die Color Code Gold
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 1/0 AWG to Copper Pigtail Wire Size 2 AWG, Tin Plated, Die Code 50, Die Color Code Orange

61930A

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 1/0 AWG to Copper Pigtail Wire Size 2 AWG, Tin Plated, Die Code 50, Die Color Code Orange
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 2 AWG to Copper Pigtail Wire Size 4 AWG, Tin Plated, Die Code 45, Die Color Code Gold

61920A

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 2 AWG to Copper Pigtail Wire Size 4 AWG, Tin Plated, Die Code 45, Die Color Code Gold

How to Install the Bi-Pin Connector for Aluminum to Copper Cable Transitions

This guide provides step-by-step instructions for installing a Bi-Pin connector to transition from aluminum to copper cable, ensuring a safe and effective electrical connection.

Estimated time: 1h

Tools needed:

Screwdriver, Wire strippers, Multimeter, Crimping tool

Supplies needed:

Bi-Pin connectors, Aluminum cable, Copper pigtail, Insulator, Mechanical connector body, Set screws

  1. Prepare the aluminum cable

    Strip the aluminum cable to the length specified in the tool die selection table. Clean the cable with a wire brush or emery cloth to ensure a good connection.

  2. Insert cable into the Bi-Pin connector

    Insert the stripped aluminum cable fully into the Bi-Pin connector barrel. Ensure that the connector is marked for the aluminum wire size being used.

  3. Crimp the connector

    Use the appropriate color-coded crimping dies to crimp the connector. Confirm that the die number embossed on the connector matches the number on the crimp dies for a proper installation.

  4. Install the insulator

    Slip the wide opening of the insulator over the copper wire end and pull it over the connector body and aluminum cable insulation, ensuring full coverage.

  5. Connect the pigtail

    Insert the copper pigtail fully into the mechanical connector body and tighten the set screw to the manufacturer's recommended torque value.

  6. Verify the installation

    Use a multimeter to check the continuity of the connection and ensure there are no shorts. Confirm that all connections are secure and meet the NEC spacing requirements.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.