ABB - Installation Products 60975 - Aluminum Reducing Splice Connector for Copper Wire Size 400 kcmil, Aluminum Wire Size 600 kcmil, Tin Plated, Die Code 106H, Die Color Code Black
ABB - Installation Products

60975

UPC: 786210609751

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Overview

The ABB Aluminum Reducing Splice Connector (SKU: 60975) is engineered for robust and reliable electrical connections between copper and aluminum conductors. Constructed from high-strength 6061T-6 aluminum alloy, this connector is electro-tin plated to ensure low contact resistance and provide superior corrosion resistance, extending the lifespan of your electrical infrastructure. Designed as a reducer, it efficiently bridges different conductor types and sizes, accommodating copper wire up to 400 kcmil and aluminum wire up to 600 kcmil. This dual-rated capability makes it versatile for a wide range of industrial, commercial, and utility applications. The connector is UL Listed for Wire Connector and UL486A/B, with a temperature rating of 90°C and a maximum voltage rating of 600V (2000V max. per UL486B). The specific die code for this connector is 106H, and it features a black color code for easy identification and installation. Its construction from 6061T-6 aluminum alloy ensures both electrical and mechanical performance. This splice connector is ideal for applications requiring secure and efficient wire management, minimizing installation time and ensuring long-term operational reliability. Trust ABB Installation Products for dependable performance in demanding electrical environments.
  • Constructed from high-strength 6061T-6 aluminum alloy.
  • Electro-tin plated for low contact resistance and corrosion protection.
  • Reduces copper wire size 400 kcmil to aluminum wire size 600 kcmil.
  • UL Listed for Wire Connector and UL486A/B.
  • Rated for 90°C and 600V (2000V max. per UL486B).

Specifications

Color
Black
Conductor Range
400 kcmil
Connection Type
Splice Connector
Finish
Tin Plated
Insulation
None
Material
Aluminum
Size
Copper: 400 kcmil, Aluminum: 600 kcmil
Special Features
Filled with high-temperature oxide inhibiting compound
Standard
UL E9809
Standard
UL E9809 / UL E9809
Temperature Rating
90 C
Type
Reducing Splice
Voltage Rating
600 V
Package Dimensions (L x W x H)
5 IN x 4.5 IN x 3 IN
Package Dimensions (L x W x H)
12.7 cm x 11.43 cm x 7.62 cm
Package Weight (Imperial)
0.400 L
Package Weight (Metric)
0.181 kg
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How to Install the 60975 Reducing Splicer

This guide provides step-by-step instructions for installing and wiring the 60975 reducing splicer for aluminum and copper cables.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors, ALUMA-SHIELD® Aluminum Joint Compound

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in Table 1, ensuring not to nick the cable strands.

  2. Apply joint compound

    Smear a thin layer of ALUMA-SHIELD® Aluminum Joint Compound on the cable. Clean the cable with a wire brush or emery cloth to remove any surface oxide.

  3. Insert the cable into the connector

    Remove protective caps from the splice barrel and insert the cable into the connector until it stops, ensuring the insertion length matches the stripped length of the cable.

  4. Crimp the connector

    Insert the connector into the appropriate die and compress it according to the specifications in Table 1, starting near the center and working towards the end.

  5. Clean up the connection

    After crimping, remove any sharp edges, flashes, or burrs from the connection to ensure safety and reliability.

  6. Insulate the connection

    Insulate the connection using the methods specified in Table 1, ensuring a secure and safe installation.

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