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ABB - Installation Products 60568 - Two-Way Aluminum Splice Connector, Wire Size 400 kcmil, Die Code 94, Die Color Code Green

ABB Installation Products 60568 Two-Way Aluminum Splice Connector, Wire Size 400 kcmil, Die Code 94, Die Color Code Green

UPC: 786210605685


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Installation InstructionsSpecification SheetManufacturer Product Website

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Overview

The ABB Two-Way Aluminum Splice Connector (SKU: 60568) is engineered for reliable splicing of 400 kcmil aluminum conductors. This connector is part of the ASC-T series, manufactured from high-conductivity aluminum tubing and electro-tin plated for superior corrosion resistance. It features a center stop to ensure proper cable installation and is pre-filled with an oxide inhibitor, capped with a color-coded cap for ease of identification. The green color code signifies its compatibility with Die Code 94, essential for proper crimping with compatible tools like the NSI N1240 or N121D. This connector is UL Listed for wire connectors under UL486A/B and is rated for 35KV maximum when installed according to cable manufacturer specifications. It has a temperature rating of 90°C and a voltage rating of 600V max (2000V max per UL486B). Ideal for industrial, utility, and construction applications requiring secure and durable aluminum conductor splices.
  • Designed for 400 kcmil aluminum conductors
  • Features Die Code 94 and Green color code
  • Constructed from high-conductivity aluminum tubing
  • Electro-tin plated for corrosion resistance
  • UL Listed for Wire Connector (UL486A/B), rated for 35KV

Specifications

Color
Green
Conductor Range
400 kcmil
Finish
Tin Plated
Insulation
None
Material
Aluminum
Size
400 kcmil
Special Features
For aluminum and copper concentric conductors and compact code aluminum strandings
Standard
UL E9809
Standard
UL E9809 / UL E9809
Temperature Rating
90 C
Type
Aluminum Splice
Voltage Rating
35 kV
Package Dimensions (L x W x H)
5 IN x 4.5 IN x 3 IN
Package Dimensions (L x W x H)
12.7 cm x 11.43 cm x 7.62 cm
Package Weight (Imperial)
0.030 L
Package Weight (Metric)
0.014 kg
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How to Install the 60568 Two-Way Splicer

Instructions for installing and wiring the 60568 two-way splicer, ensuring a secure and reliable electrical connection.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool (specified in Table 1), Wire brush or emery cloth, Chemical resistant gloves, Safety glasses

Supplies needed:

ALUMA-SHIELD® Aluminum Joint Compound (for aluminum cable), Insulation material (e.g., shrink tubing, adhesive pad, as specified in Table 1)

  1. Prepare the Cable

    Strip the insulation from the cable to the length specified in Table 1. Be careful not to nick the cable strands. For aluminum cable, smear a thin layer of ALUMA-SHIELD® Aluminum Joint Compound on the cable. Clean the cable through the compound to remove surface oxide. Do not remove the compound pre-installed in the splice barrel.

  2. Insert Cable into Connector

    Remove the protective caps from the end of the splice barrels. Insert the prepared cable into the connector until it stops. The insertion length should approximate the stripped length of the cable.

  3. Crimp the Connection

    Refer to Table 1 for the correct installing die and the number of compressions required. Insert the connector into the appropriate die. Compress the connector between the markings, starting near the center and working towards the end. Use of improper installing dies may result in a malfunctioning connection.

  4. Finish and Insulate

    After crimping, remove any sharp edges, flashes, or burrs from the connection. Insulate the connection following the methods specified in Table 1 for your specific product and cable size.

  5. Safety Precautions

    WARNING: Risk of shock. Disconnect power before installation. Do not crimp on energized wires. Wear appropriate chemical resistant gloves, clothing, and safety glasses with side shields or goggles. Ensure installation is performed by a qualified electrician in accordance with national and local electrical codes.

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