ABB - Installation Products 60975 - Aluminum Reducing Splice Connector for Copper Wire Size 400 kcmil, Aluminum Wire Size 600 kcmil, Tin Plated, Die Code 106H, Die Color Code Black
ABB - Installation Products

60975

UPC: 786210609751

Documents & Media
Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Minimum Qty: 2

Multiplier: 2

*Contact for lower quantities*

Overview

The ABB 60975 Aluminum Reducing Splice Connector is a high-conductivity wrought aluminum connector engineered to create reliable electrical connections between copper and aluminum conductors of different sizes. This connector features a smaller inner diameter (I.D.) end designed for 400 kcmil copper cable and a larger I.D. end for 600 kcmil aluminum cable, ensuring proper fit and secure contact for both conductor types. Constructed from 6061T-6 aluminum alloy, a material known for its strength and corrosion resistance, the connector is electro-tin plated to enhance electrical conductivity and provide superior protection against oxidation and galvanic corrosion. This plating ensures low contact resistance, which is critical for maintaining efficient power transmission and reducing energy loss in electrical systems. The connector is rated for continuous operation at 90°C, making it suitable for demanding environments where temperature fluctuations are common. The die code 106H and black color code are clearly marked for easy identification during installation and maintenance, reducing the risk of incorrect pairing with other components. With dimensions of 5 5/16 inches (A) by 1 13/32 inches (E), the connector is designed to accommodate standard conductor sizes while providing ample space for proper crimping and securing. The precision-engineered design minimizes installation time by ensuring a straightforward crimping process using the specified die code, which helps maintain consistent performance across installations. This splice connector is ideal for industrial, commercial, and utility applications where secure and efficient wire management is essential, offering long-term operational reliability and reducing the need for frequent maintenance or replacements.
  • Connects 400 kcmil copper to 600 kcmil aluminum conductors
  • High-conductivity 6061T-6 aluminum alloy with electro-tin plating
  • Die code 106H with black color code for easy identification
  • Dimensions: 5 5/16" (A) x 1 11/32" (E)
  • Rated for 90°C and 600V (2000V max. per UL486B).

Specifications

Color
Black
Conductor Range
400 kcmil
Connection Type
Splice Connector
Finish
Tin Plated
Insulation
None
Material
Aluminum
Material
6061T-6 Aluminum Alloy, Tin Plated
Size
Copper: 400 kcmil, Aluminum: 600 kcmil
Size
400 kcmil (Cu) to 600 kcmil (Al)
Special Features
Filled with high-temperature oxide inhibiting compound
Standard
UL E9809
Standard
UL E9809 / UL E9809
Temperature Rating
90 C
Type
Reducing Splice
Voltage Rating
600 V
Package Dimensions (L x W x H)
5 IN x 4.5 IN x 3 IN
Package Dimensions (L x W x H)
12.7 cm x 11.43 cm x 7.62 cm
Package Weight (Imperial)
0.400 L
Package Weight (Metric)
0.181 kg
Two-Way Aluminum Splice Connector, Wire Size 400 kcmil, Die Code 94, Die Color Code Green

60568

Two-Way Aluminum Splice Connector, Wire Size 400 kcmil, Die Code 94, Die Color Code Green
1 HoleStandard BarrelAluminum Compression Lug400MCM -1/2 Bolt Standard BarrelAluminum Compression Lugs is a type ofaluminum compression connector that is produced from high conductivityaluminum tubing.Center stop assures proper cable installation.They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

AL400-48

1 HoleStandard BarrelAluminum Compression Lug400MCM -1/2 Bolt Standard BarrelAluminum Compression Lugs is a type ofaluminum compression connector that is produced from high conductivityaluminum tubing.Center stop assures proper cable installation.They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
Aluminum splice, type SA, tin plated, 600 kcmil.

SA600-2

Aluminum splice, type SA, tin plated, 600 kcmil.
Aluminum Reducing Splice Connector for Copper Wire Size 1, Aluminum Wire Size 2/0, Tin Plated, Die Code 54, Die Color Code Olive

60935

Aluminum Reducing Splice Connector for Copper Wire Size 1, Aluminum Wire Size 2/0, Tin Plated, Die Code 54, Die Color Code Olive
Aluminum Reducing Splice Connector for Copper Wire Size 3, Aluminum Wire Size 1, Tin Plated, Die Code 45, Die Color Code Gold

60925

Aluminum Reducing Splice Connector for Copper Wire Size 3, Aluminum Wire Size 1, Tin Plated, Die Code 45, Die Color Code Gold
Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 4/0 AWG, Tin Plated, Die Code 54, Die Color Code Purple

54512

Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 4/0 AWG, Tin Plated, Die Code 54, Die Color Code Purple
Two-Way Aluminum Splice Connector, Wire Size 350 kcmil, Die Code 87, Die Color Code Brown

60565

Two-Way Aluminum Splice Connector, Wire Size 350 kcmil, Die Code 87, Die Color Code Brown
Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 1/0 AWG, Tin Plated, Die Code 42, Die Color Code Pink

54509

Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 1/0 AWG, Tin Plated, Die Code 42, Die Color Code Pink

How to Install the 60975 Two-Way Reducing Splicer

Instructions for installing and connecting the 60975 two-way reducing splicer using aluminum or copper cables.

Estimated time: 30m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (specified in Table 1), Insulating tools (specified in Table 1)

Supplies needed:

ALUMA-SHIELD® Aluminum Joint Compound (if not pre-installed), Shrink tubing or adhesive pad (for insulation)

  1. Prepare the Cable

    Strip the insulation from the cable to the length specified in Table 1. Be careful not to nick the cable strands. Smear a thin layer of ALUMA-SHIELD® Aluminum Joint Compound on the cable. Use a wire brush or emery cloth to clean the cable through the compound to remove surface oxide.

  2. Insert Cable into Splicer

    WARNING: Do not remove compound from the splice barrel. Remove the protective caps from the ends of the splice barrel. Insert the prepared cable into the connector until it stops. The insertion length should approximate the stripped length of the cable.

  3. Crimp the Connection

    CAUTION: Using improper installing dies may result in a malfunctioning connection. Select the correct installing die and the required number of compressions as specified in Table 1. Insert the connector into the die and compress. Start crimping near the center of the connector and work towards the end. Repeat compressions as required.

  4. Finish and Insulate

    After crimping, remove any sharp edges, flashes, or burrs from the connection. Insulate the connection using the methods specified in Table 1, such as shrink tubing or an adhesive pad.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.