Authorized ABB Distributor (Installation Products)
ABB - Installation Products 54509 - Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 1/0 AWG, Tin Plated, Die Code 42, Die Color Code Pink
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ABB Installation Products 54509 Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 1/0 AWG, Tin…

UPC: 786210545097

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Installation InstructionsSpecification SheetManufacturer Product Website

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Multiplier: 10

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Overview

The ABB Copper Two-Way Splice Connector, SKU 54509, is engineered for reliable splicing of copper conductors in industrial and utility power distribution systems. This standard barrel connector is rated for a maximum voltage of 35kV, ensuring safe and efficient connections in high-voltage applications. Constructed from high-strength copper alloy, it features a tin-plated finish to inhibit corrosion and ensure long-term durability. The connector is designed to accommodate 1/0 AWG stranded copper conductors and includes internal wire stops to prevent over-insertion. It is color-coded pink and utilizes Die Code 42 for precise crimping with specified tools and dies, ensuring optimal electrical and mechanical performance. UL Listed and CSA Certified to 35kV and temperature rated to 90°C when crimped with compatible Panduit and competitor tools and dies. Tested by Telcordia to meet NEBS Level 3 and approved by the American Bureau of Shipping. The standard barrel design maximizes crimp count for enhanced wire pull-out strength. An inspection window allows for visual confirmation of full conductor insertion. This splice connector is ideal for power transmission, distribution, and industrial wiring where robust and secure connections are paramount.
  • Rated for 35kV maximum voltage for high-voltage applications.
  • Accommodates 1/0 AWG stranded copper conductors.
  • Tin-plated copper alloy construction for corrosion resistance.
  • Color-coded pink with Die Code 42 for easy identification and proper crimping.
  • UL Listed and CSA Certified to 35kV and 90°C temperature rating.

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Pink
Finish
Tin-Plated
Material
Copper
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice
Voltage Rating
600 V
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.060 L
Package Weight (Metric)
0.027 kg
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How to Install the Copper Color-Keyed Connector

This guide provides step-by-step instructions for properly installing the Copper Color-Keyed Connector for electrical wiring.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush or emery cloth

Supplies needed:

Copper Color-Keyed Connectors, Insulation materials

  1. Strip the cable insulation

    Use wire strippers to remove the insulation from the cable to the specified length indicated in the installation table. Avoid nicking the cable strands.

  2. Clean the cable end

    Ensure the cable end is clean by using a wire brush or emery cloth if necessary. This will ensure a good connection.

  3. Insert and crimp the connector

    Insert the prepared cable into the connector until it stops. Place the connector in the crimping tool and compress it between the markings, starting near the center. Refer to the installation table for the required number of compressions.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safety and proper insulation.

  5. Insulate the connection

    Follow the insulation methods shown in the installation table to properly insulate the connection for safety and reliability.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

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Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.