ABB - Installation Products 60940 - Aluminum Reducing Splice Connector for Copper Wire Size 1/0, Aluminum Wire Size 3/0, Tin Plated, Die Code 60, Die Color Code Ruby
ABB - Installation Products

60940

UPC: 786210609409

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Overview

The ABB 60940 (SKU 60940) is a high-quality Aluminum Reducing Splice Connector designed for reliable electrical connections between copper and aluminum conductors. Manufactured by ABB Installation Products, this connector is specifically engineered for splicing two copper or aluminum wires of equal or different sizes, functioning as both a splice and a reducer. It is constructed from a robust 6061-T6 aluminum alloy, ensuring excellent mechanical strength and durability. The connector features an electro-tin plating, which significantly reduces contact resistance and provides superior corrosion resistance, making it suitable for various environmental conditions. This tin plating is crucial for maintaining low resistance and ensuring long-term performance in mixed-conductor applications. The ABB 60940 accommodates a copper wire size of 1/0 AWG and an aluminum wire size of 3/0 AWG, offering a versatile solution for diverse wiring needs. It is rated for a maximum voltage of 600V, with a special designation of 2000V max per UL486B, and carries a temperature rating of 90°C. This makes it compliant with UL 486A/B standards, ensuring safety and reliability in industrial, commercial, and utility applications. The connector is identified by a die code of 60 and a distinct ruby color code, facilitating easy identification and inventory management within electrical projects. Its design ensures a strong, long-lasting connection, minimizing the risk of electrical failures and enhancing overall system dependability. Trust ABB Installation Products for dependable performance in your critical electrical infrastructure.
  • Connects 1/0 AWG Copper wire to 3/0 AWG Aluminum wire
  • Constructed from high-strength 6061-T6 aluminum alloy
  • Electro-tin plated for low contact resistance and corrosion protection
  • Rated 600V (2000V max per UL486B) and 90°C temperature rating
  • UL 486A/B Listed for reliable electrical connections

Specifications

Color
Ruby
Conductor Range
1/0 AWG
Finish
Tin Plated
Insulation
None
Material
Aluminum
Size
Copper 1/0, Aluminum 3/0
Special Features
Filled with high-temperature oxide inhibiting compound
Standard
UL E9809
Standard
UL E9809 / UL E9809
Temperature Rating
90 C
Type
Reducing Splice
Voltage Rating
600 V
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.120 L
Package Weight (Metric)
0.054 kg
Dual Rated Aluminum Splice 3/0 AWG Dual Rated Aluminum Splices are a type of aluminum compression connector that is produced from high conductivity aluminum tubing. Center stop assures proper cable installation. Electro-tin plated for corrosion resistance. Color coded and marked with die index information. Pre-filled with oxide inhibitor and capped with color coded cap.

ASC3/0T

Dual Rated Aluminum Splice 3/0 AWG Dual Rated Aluminum Splices are a type of aluminum compression connector that is produced from high conductivity aluminum tubing. Center stop assures proper cable installation. Electro-tin plated for corrosion resistance. Color coded and marked with die index information. Pre-filled with oxide inhibitor and capped with color coded cap.
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How to Install the 60940 Two-Way Reducing Splicer

Instructions for installing and connecting the 60940 two-way reducing splicer using aluminum or copper cables.

Estimated time: 30m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (specified in Table 1), Insulating tools (specified in Table 1)

Supplies needed:

ALUMA-SHIELD® Aluminum Joint Compound (if not pre-installed), Shrink tubing or adhesive pad (for insulation)

  1. Prepare the Cable

    Strip the insulation from the cable to the length specified in Table 1. Be careful not to nick the cable strands. Smear a thin layer of ALUMA-SHIELD® Aluminum Joint Compound on the cable. Use a wire brush or emery cloth to clean the cable through the compound to remove surface oxide.

  2. Insert Cable into Splicer

    WARNING: Do not remove compound from the splice barrel. Remove the protective caps from the ends of the splice barrel. Insert the prepared cable into the connector until it stops. The insertion length should approximate the stripped length of the cable.

  3. Crimp the Connection

    CAUTION: Using improper installing dies may result in a malfunctioning connection. Select the correct installing die and the required number of compressions as specified in Table 1. Insert the connector into the die and compress. Start crimping near the center of the connector and work towards the end. Repeat compressions as required.

  4. Finish and Insulate

    After crimping, remove any sharp edges, flashes, or burrs from the connection. Insulate the connection using the methods specified in Table 1, such as shrink tubing or an adhesive pad.

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