ABB - Installation Products 54818 - Copper Two-Way Splice, Long Barrel, Max 35kV, 500 kcmil, 925/24 Tin Plated, Die Code 87, Die Color Code Brown
More images
ABB - Installation Products

54818

UPC: 786210548180


Documents & Media
Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Minimum Qty: 6

Multiplier: 6

*Contact for lower quantities*

Overview

The ABB Copper Two-Way Splice (SKU: 54818) is a high-reliability electrical connector engineered for splicing stranded copper conductors in industrial, utility, and high-voltage applications up to 35 kV. Designed for 500 kcmil conductors, this splice features a long barrel construction to maximize crimp points and wire pull-out strength, ensuring superior mechanical and electrical performance. The tin-plated copper material provides enhanced corrosion resistance, making it ideal for harsh environments where moisture and oxidation are concerns. The brown-colored barrel is marked with die code 87 and Panduit-compatible die index numbers for proper crimp tool selection, ensuring compatibility with industry-standard crimping tools. UL Listed and CSA Certified for 35 kV applications and rated to 90°C when crimped with specified tools, this splice meets rigorous safety and performance standards. Its two-way design allows for efficient branching or tapping of conductors, reducing installation time and complexity. The 925/24 tin plating ensures excellent conductivity and durability. Trust ABB Installation Products for a durable, high-conductivity splicing solution that meets the demands of modern electrical systems.
  • Rated for 35 kV applications with 500 kcmil copper conductor capacity
  • Long barrel design maximizes crimp points and wire pull-out strength
  • Tin-plated copper construction resists corrosion in harsh environments
  • Brown barrel marked with die code 87 and Panduit-compatible die index numbers
  • UL Listed and CSA Certified for 35 kV and 90°C temperature rating

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Brown
Finish
Tin-Plated
Material
Copper
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809, CSA 4503
Standard
UL E9809, CSA 4503 / UL E9809, CSA 4503
Type
Splice Connector
Voltage Rating
600 V
Package Dimensions (L x W x H)
5 IN x 4.5 IN x 3 IN
Package Dimensions (L x W x H)
12.7 cm x 11.43 cm x 7.62 cm
Package Weight (Imperial)
0.500 L
Package Weight (Metric)
0.227 kg
StandardBarrel TinnedCopperSplice500MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

SC-500

StandardBarrel TinnedCopperSplice500MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 500 kcmil, Die Set 15CA87R, Die Color Code Brown

54018

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 500 kcmil, Die Set 15CA87R, Die Color Code Brown
Copper butt splice, standard barrel, 500 kcmil cable.

SCS500-6

Copper butt splice, standard barrel, 500 kcmil cable.
Copper Parallel Splice, Wire Range Min: (1) #3/0 and (4) #8, Max: (1) #3/0 and (8) #8, Circular Mil Range 231,100 - 300,000, Tin Plated

540250

Copper Parallel Splice, Wire Range Min: (1) #3/0 and (4) #8, Max: (1) #3/0 and (8) #8, Circular Mil Range 231,100 - 300,000, Tin Plated
Copper Parallel Splice, Wire Range Min: (1) #2/0 and (4) #4, Max: (1) #300MCM and (3) #6, Circular Mil Range 300,000 - 380,000, Tin Plated

540300

Copper Parallel Splice, Wire Range Min: (1) #2/0 and (4) #4, Max: (1) #300MCM and (3) #6, Circular Mil Range 300,000 - 380,000, Tin Plated
Copper Parallel Splice for Wire Range Min: (6) #8, Max: (2) #4 and (1) #6, Circular Mil Range 83,700 - 119,500, Length 0.75 Inches (19.05mm), O.D. 0.571 Inches (14.5mm), I.D. 0.446 Inches (11.33mm), Tin Plated

540010

Copper Parallel Splice for Wire Range Min: (6) #8, Max: (2) #4 and (1) #6, Circular Mil Range 83,700 - 119,500, Length 0.75 Inches (19.05mm), O.D. 0.571 Inches (14.5mm), I.D. 0.446 Inches (11.33mm), Tin Plated
Copper Parallel Splice, Wire Range Min: (2) #8 and (1) #14, Max: (2) #6, Circular Mil Range 33,100 - 52,600, Length 0.531 Inches (13.49mm), O.D. 0.41 Inches (10.41mm), I.D. .302 Inches (7.67mm), Tin Plated

540004

Copper Parallel Splice, Wire Range Min: (2) #8 and (1) #14, Max: (2) #6, Circular Mil Range 33,100 - 52,600, Length 0.531 Inches (13.49mm), O.D. 0.41 Inches (10.41mm), I.D. .302 Inches (7.67mm), Tin Plated
Insulated Vinyl Butt Splice Kit for Wire Range 22-16, 16-14, 12-10, Red/Blue/Yellow

TV10-18-BS

Insulated Vinyl Butt Splice Kit for Wire Range 22-16, 16-14, 12-10, Red/Blue/Yellow

How to Install the 54818 Two Way Splicer

Instructions for installing the 54818 Copper Color-Keyed Long Barrel Two Way Splicer for 600V applications.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (appropriate die)

Supplies needed:

54818 Two Way Splicer, Insulating method (e.g., shrink tubing, adhesive pad)

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the product's table. Ensure the cable strands are not nicked and the cable end is clean. Use a wire brush or emery cloth if necessary.

  2. Insert cable into connector

    Insert the prepared cable end into the 54818 connector until it stops.

  3. Crimp the connector

    Insert the connector into the appropriate die on your crimping tool. Compress the connector between the markings according to the number of compressions specified for your connector and die combination. Ensure you are using the correct installing die as specified in the product's table. WARNING: DO NOT CRIMP ON ENERGIZED WIRES.

  4. Finish the connection

    After crimping, remove any sharp edges, flash, or burrs from the connection. Apply the appropriate insulating method as shown in the product's table.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.