ABB - Installation Products 54816 - Copper Two-Way Splice, Long Barrel, Max 35kV, 400 kcmil, Length 3.75 Inches, Diameter 0.98 Inch, Tin Plated, Die Code 76, Die Color Code Blue
ABB - Installation Products

54816

UPC: 786210548166


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Installation InstructionsSpecification SheetManufacturer Product Website

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Overview

The ABB Copper Two-Way Splice (SKU: 54816) is a high-performance electrical connector designed for reliable splicing of copper conductors in industrial and utility applications. Rated for up to 35kV, this splice ensures secure and efficient connections in high-voltage environments. Featuring a long barrel design with a 3.75-inch length and 0.98-inch diameter, it accommodates conductors up to 400 kcmil. The tin-plated copper construction provides excellent corrosion resistance and conductivity, while the blue die color code (Die Code 76) simplifies inventory management. Ideal for power distribution, transmission, and industrial wiring, this splice offers durability and ease of installation, making it a trusted choice for electrical professionals.
  • High-voltage rated up to 35kV for demanding electrical applications
  • Long barrel design (3.75" length, 0.98" diameter) for secure conductor splicing
  • Tin-plated copper construction ensures corrosion resistance and superior conductivity
  • Accommodates conductors up to 400 kcmil for versatile use in power distribution
  • Blue die color code (Die Code 76) for easy identification and inventory management

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Blue
Conductor Range
400-400
Finish
Tin Plated
Insulation
None
Material
Copper
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809, CSA 4503
Standard
UL E9809, CSA 4503 / UL E9809, CSA 4503
Type
Splice Connector
Voltage Rating
600 V
Package Dimensions (L x W x H)
4.3 IN x 3.2 IN x 4.3 IN
Package Dimensions (L x W x H)
10.922 cm x 8.128 cm x 10.922 cm
Package Weight (Imperial)
0.300 L
Package Weight (Metric)
0.136 kg
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Frequently Asked Questions

What is the wire size range for product 54816?

Product 54816 is suitable for wire sizes ranging from 400 kcmil.

What is the maximum cable size for product 54816?

The maximum cable size for product 54816 is 400 kcmil.

What materials are used in product 54816?

Product 54816 is made of high conductivity wrought copper and is electro tin plated.

What are the safety certifications for product 54816?

Product 54816 conforms to UL 486 A, UL 486 B, and CSA C22.2 No. 65-18 standards.

What are the dimensions of product 54816?

The dimensions of product 54816 are 3.75 inches in length and 0.98 inches in diameter.

What installation tools are compatible with product 54816?

Compatible installation tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.

What is the crimp area design of product 54816?

Product 54816 features a chamfered barrel design that helps eliminate wire hang-ups and maximizes crimp area.

What is the recommended installation code for product 54816?

Product 54816 must be installed in accordance with applicable national and local electrical codes.

What is the color-coded identification for product 54816?

Product 54816 is identified with a blue color code.

What is the temperature range for operating product 54816?

The document does not specify the operating temperature range for product 54816.

How to Install the 54816 Two Way Splicer

Instructions for installing the 54816 Copper Color-Keyed Long Barrel Two Way Splicer for 600V applications.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (appropriate die)

Supplies needed:

54816 Two Way Splicer, Insulating method (e.g., shrink tubing, adhesive pad)

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the product's table. Ensure the cable strands are not nicked and the cable end is clean. Use a wire brush or emery cloth if necessary.

  2. Insert cable into connector

    Insert the prepared cable end into the 54816 connector until it stops.

  3. Crimp the connector

    Insert the connector into the appropriate die on your crimping tool. Compress the connector between the markings according to the number of compressions specified for your connector and die combination. Ensure you are using the correct installing die as specified in the product's table. WARNING: DO NOT CRIMP ON ENERGIZED WIRES.

  4. Finish the connection

    After crimping, remove any sharp edges, flash, or burrs from the connection. Apply the appropriate insulating method as shown in the product's table.

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