ABB - Installation Products 54808 - Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 1 AWG, Length 2.0 Inches, Diameter 0.49 Inch, Tin Plated, Die Code 37, Die Color Code Green
ABB - Installation Products

54808

UPC: 786210548081

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Overview

The ABB Copper Two-Way Splice (SKU: 54808) is a tin-plated copper electrical connector engineered for secure, high-voltage splicing of stranded copper conductors in industrial, utility, and commercial applications. This splice supports copper wire sizes up to 1 AWG with a maximum voltage rating of 35kV and is temperature-rated to 90°C when crimped with ABB’s specified tools. The long barrel design provides enhanced wire pull-out strength and accommodates multiple crimps for long-term reliability. The green die code (37) ensures compatibility with ABB’s crimping tools, including the 7-ton and 127-series indenters, and the tin plating inhibits corrosion for extended service life. UL Listed and CSA Certified, this splice meets Telcordia NEBS Level 3 requirements, making it ideal for telecommunications, power distribution, and renewable energy systems where durability and electrical integrity are critical. The 2.0-inch length and 0.49-inch diameter provide ample space for secure conductor insertion, while the two-way design simplifies parallel connections. For optimal performance, use with ABB’s die code 37 crimping tools to achieve consistent, code-compliant installations.
  • Voltage rating: Up to 35kV with 90°C temperature rating
  • Wire size: Supports 1 AWG stranded copper conductors
  • Material: Tin-plated copper for corrosion resistance and conductivity
  • Dimensions: 2.0" length, 0.49" diameter, long barrel design
  • Certifications: UL Listed and CSA Certified, NEBS Level 3 compliant
  • Tool compatibility: Green die code 37 (ABB 7-ton and 127-series indenters)
  • Applications: Industrial, utility, commercial, and renewable energy systems

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Green
Connection Type
Splice
Finish
Tin-Plated
Material
Copper
Material
Copper, Tin Plated
Size
1 AWG, Length 2.0 Inches, Diameter 0.49 Inch
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809, CSA 4503
Standard
UL E9809, CSA 4503 / UL E9809, CSA 4503
Type
Splice Connector
Voltage Rating
600 V
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.050 L
Package Weight (Metric)
0.023 kg
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How to Install the 54828 Long Barrel Two Way Splicer

This guide provides step-by-step instructions for installing the 54828 Long Barrel Two Way Splicer for 600V applications.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush or emery cloth

Supplies needed:

54828 Long Barrel Two Way Splicer, Cable (appropriate size), Shrink tubing (if required)

  1. Prepare the cable

    Strip the insulation from the cable end to the specified length of 2-3/4 inches. Be careful not to nick the cable strands.

  2. Clean the cable end

    Ensure the cable end is clean. Use a wire brush or emery cloth to remove any oxidation or debris.

  3. Insert and crimp the connector

    Insert the prepared cable into the 54828 connector until it stops. Use the appropriate crimping tool to compress the connector, ensuring you follow the markings for proper crimping.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safety.

  5. Apply insulation

    If required, apply shrink tubing over the crimped area to provide insulation and protection.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.