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ABB - Installation Products 54522-TB - Copper Two-Way Splice, Standard Barrel, Max 35kV, Wire Size 700 kcmil, Length 3.25 Inches, Tin Plated, Die Code 99, Die Color Code Pink

ABB Installation Products 54522-TB Copper Two-Way Splice, Standard Barrel, Max 35kV, Wire Size 700 kcmil, Length 3.25…

UPC: 786210545226


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Overview

The ABB 54522-TB Copper Two-Way Splice is a precision-engineered electrical connector designed for high-voltage splicing applications up to 35kV. This splice is engineered for stranded copper conductors sized at 700 kcmil, featuring a standard barrel design with a compact 3.25-inch length, making it ideal for confined spaces in power distribution systems, substations, and utility installations. The splice's tin-plated copper construction provides superior corrosion resistance, ensuring long-term reliability in harsh environments. The 54522-TB includes a pink die color code (Die Code 99) for quick tool and die identification during installation, reducing setup time and minimizing errors. The standard barrel design accommodates two-way conductor splicing with internal wire stops to prevent over-insertion, while the tin plating inhibits oxidation for consistent electrical performance. Compatible with Panduit and specified competitor crimping tools, the 54522-TB splice delivers premium wire pull-out strength and mechanical integrity in critical electrical connections. The product must be installed in accordance with applicable national and local electrical codes.
  • Rated for 35kV applications with 700 kcmil stranded copper conductors
  • Standard barrel design with 3.25-inch length for confined spaces
  • Tin-plated copper construction for superior corrosion resistance
  • Pink die color code (Die Code 99) for quick tool identification
  • Internal wire stops prevent over-insertion during installation
  • Certifications: UL Listed and CSA certified for 35kV, NEBS Level 3 tested
  • Temperature Rating: 90°C when crimped with approved tools

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Pink
Conductor Range
700 kcmil
Connection Type
Two-Way Splice
Finish
Tin Plated
Insulation
None
Material
Copper
Material
Copper, Tin Plated
Nema Rating
NEBS Level 3
Series
Die Code 99
Size
700 kcmil, 3.25 Inches
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809 / UL E9809
Standard
UL E9809
Type
Splice
Voltage Rating
35 kV
Voltage Rating
600 V
Package Dimensions (L x W x H)
4 IN x 4 IN x 3 IN
Package Dimensions (L x W x H)
10.16 cm x 10.16 cm x 7.62 cm
Package Weight (Imperial)
0.430 L
Package Weight (Metric)
0.195 kg
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Frequently Asked Questions

What is the maximum cable size for 54522-TB?

The maximum cable size for 54522-TB is 700 kcmil.

What is the cable size range for 54522-TB?

The 54522-TB splice accommodates cable sizes from 700 kcmil.

What is the installation requirement for 54522-TB?

The product must be installed in accordance with applicable national and local electrical codes.

What materials are used in 54522-TB?

The product is made from high conductivity wrought aluminum and is electro tin plated.

What standards does 54522-TB conform to?

It conforms to UL 486 A, UL 486 B, CSA C22.2 No. 65-18, and RoHS3.

What installation tools are compatible with 54522-TB?

Compatible tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.

What is the design feature of 54522-TB?

It features a chamfered barrel design to eliminate wire hang-ups and maximize crimp area.

What is the purpose of the Color-Keyed® identification system?

The Color-Keyed® identification system helps in identifying the correct die for crimping.

What is the temperature range for operating 54522-TB?

The document does not specify a temperature range for operating the product.

What are the maintenance requirements for 54522-TB?

The document does not specify any maintenance requirements for the product.

How to Install the 54522-TB Two Way Splicer

This guide provides step-by-step instructions for installing the 54522-TB Two Way Splicer, ensuring proper crimping and insulation for reliable electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush, Multimeter

Supplies needed:

54522-TB Two Way Splicer, Heat shrink tubing, Insulation tape

  1. Prepare the cable

    Strip the insulation from the cable to the specified length (1-1/2 inches) without nicking the strands. Clean the cable end with a wire brush or emery cloth if necessary.

  2. Insert the cable

    Insert the prepared cable into the 54522-TB connector until it stops. Ensure a snug fit to maintain a secure connection.

  3. Crimp the connector

    Place the connector in the crimping tool and compress it between the markings, starting near the center. Refer to the installation table for the required number of compressions.

  4. Inspect the connection

    After crimping, inspect the connection for any sharp edges, flash, or burrs. Remove any imperfections to ensure safety and reliability.

  5. Apply insulation

    Use heat shrink tubing or insulation tape to cover the crimped area, ensuring that it is fully insulated to prevent short circuits.

  6. Test the connection

    Use a multimeter to verify continuity and ensure that the connection is secure and functioning properly before energizing the circuit.

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