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ABB - Installation Products 54505 - Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 6 AWG, Tin Plated, Die Code 24, Die Color Code Blue
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ABB Installation Products 54505 Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 6 AWG, Tin Plated…

UPC: 786210545059


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Installation InstructionsSpecification SheetManufacturer Product Website

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Overview

The ABB Copper Two-Way Splice Connector, SKU 54505, is engineered for reliable splicing of 6 AWG stranded copper conductors in high-voltage industrial and utility applications. This standard barrel connector is rated for a maximum of 35kV, ensuring safe operation in demanding electrical systems. Its construction features a tin-plated copper body, providing excellent corrosion resistance and long-term electrical conductivity. The blue color-coding and Die Code 24 facilitate quick and accurate identification, simplifying inventory management and ensuring the correct crimp die is selected for installation. Internal wire stops prevent over-insertion of conductors, contributing to a secure and consistent connection. This splice connector is UL Listed and CSA Certified to 35kV and temperature rated to 90°C when crimped with specified Panduit and competitor tools and dies. It also meets NEBS Level 3 requirements as tested by Telcordia and is approved by the American Bureau of Shipping. The connector is designed for compatibility with industry-standard crimping tools, including those from Panduit, Thomas & Betts, and other manufacturers, ensuring versatility across different installation environments. Its robust design supports applications in power distribution, industrial machinery, utility infrastructure, renewable energy systems, and telecommunications networks. The tin plating enhances resistance to oxidation and ensures stable electrical performance over time, even in harsh or corrosive conditions. With a standard barrel design, it provides a balanced combination of strength, durability, and ease of installation, making it a preferred choice for critical splicing applications where reliability and safety are paramount.
  • Rated for 35kV for high-voltage applications
  • Accommodates 6 AWG stranded copper conductors
  • Tin-plated copper construction for corrosion resistance
  • Blue color-coded for easy identification (Die Code 24)
  • UL Listed and CSA Certified for reliability

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Blue
Finish
Tin-Plated
Material
Copper
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice
Voltage Rating
600 V
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.010 L
Package Weight (Metric)
0.005 kg
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Frequently Asked Questions

What is the wire size range for product 54505?

Product 54505 is suitable for wire sizes ranging from 6 AWG to 1250 kcmil.

What is the maximum cable size for product 54505?

The maximum cable size for product 54505 is 1250 kcmil.

Is product 54505 RoHS compliant?

Yes, product 54505 is compliant with RoHS3 regulations.

What materials are used in product 54505?

Product 54505 is made of high conductivity wrought aluminum and is electro tin plated.

What are the safety certifications for product 54505?

Product 54505 conforms to UL 486 A, UL 486 B, and CSA C22.2 No. 65-18.

What are the dimensions of product 54505?

The dimensions of product 54505 are 1.00 inches in length and 0.30 inches in diameter.

What installation tools are compatible with 54505?

Compatible installation tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.

What is the color coding for product 54505?

Product 54505 is identified with a blue color code.

What is the installation requirement for product 54505?

Product 54505 must be installed in accordance with applicable national and local electrical codes.

What is the temperature range for product 54505?

The document does not specify a temperature range for product 54505.

How to Install the Two Way Splicer Connector

This guide provides step-by-step instructions for installing the Two Way Splicer Connector for copper cables, ensuring a secure and reliable connection.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush or emery cloth

Supplies needed:

Two Way Splicer Connectors, Cable (8 Str to 4/0 AWG), Insulation materials

  1. Prepare the cable

    Strip the insulation from the cable to the specified length (7/16 inches for 6 STR). Avoid nicking the cable strands.

  2. Clean the cable end

    Ensure the cable end is clean. Use a wire brush or emery cloth if necessary to remove any dirt or oxidation.

  3. Insert and crimp the connector

    Insert the cable into the Two Way Splicer Connector until it stops. Use the appropriate crimping tool and die to compress the connector, starting near the center and following the markings.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safety and proper insulation.

  5. Insulate the connection

    Apply the appropriate insulation method as indicated in the installation table to protect the connection from environmental factors.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.