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ABB - Installation Products 54507 - Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 2 AWG, Tin Plated, Die Code 33, Die Color Code Brown
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ABB Installation Products 54507 Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 2 AWG, Tin Plated…

UPC: 786210545073

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Installation InstructionsSpecification SheetManufacturer Product Website

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Multiplier: 25

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Overview

The ABB Copper Two-Way Splice Connector (SKU 54507) is a UL Listed and CSA Certified copper splice connector engineered for high-voltage power distribution systems. Designed for stranded copper conductors up to 2 AWG, this connector ensures reliable, low-resistance splices in industrial and utility applications. The standard barrel design features a tin-plated finish to inhibit corrosion and maintain long-term conductivity, with a maximum voltage rating of 35kV and temperature rating of 90°C when installed with compatible crimping tools. The connector includes internal wire stops to prevent over-insertion and is color-coded brown with Die Code 33 for easy identification and inventory management. Compatible with Panduit, Burndy, and T&B die index systems, this splice connector meets NEBS Level 3 requirements and is ideal for splicing copper conductors in high-voltage power distribution, substations, and renewable energy systems. The connector's robust construction and compliance with UL486A and UL467 standards ensure secure, durable connections in demanding environments.
  • UL Listed and CSA Certified for 35kV maximum voltage
  • Tin-plated copper construction inhibits corrosion and ensures low contact resistance
  • Accommodates stranded copper conductors up to 2 AWG
  • Color-coded brown with Die Code 33 for easy identification
  • Internal wire stops prevent over-insertion and ensure proper termination

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Brown
Connection Type
Two-Way Splice Connector
Finish
Tin-Plated
Material
Copper
Material
Copper, Tin Plated
Size
2 AWG
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice
Voltage Rating
600 V
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.030 L
Package Weight (Metric)
0.014 kg
StandardBarrel TinnedCopperSplice500MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

SC-500

StandardBarrel TinnedCopperSplice500MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 500 kcmil, Die Set 15CA87R, Die Color Code Brown

54018

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 500 kcmil, Die Set 15CA87R, Die Color Code Brown
The SCS2-Q Copper Compression Lug Lug, standard barrel, has color-coded barrels marked with Panduit and specified competitor die index numbers for proper crimp die selection. An inspection window aids to visually assure full conductor insertion, and the tin-plate material helps to inhibit corrosion. UL Listed and CSA Certified to 35 KV and temperature rated to 90 C.

SCS2-Q

The SCS2-Q Copper Compression Lug Lug, standard barrel, has color-coded barrels marked with Panduit and specified competitor die index numbers for proper crimp die selection. An inspection window aids to visually assure full conductor insertion, and the tin-plate material helps to inhibit corrosion. UL Listed and CSA Certified to 35 KV and temperature rated to 90 C.
Aluminum Reducing Splice Connector for Copper Wire Size 400 kcmil, Aluminum Wire Size 600 kcmil, Tin Plated, Die Code 106H, Die Color Code Black

60975

Aluminum Reducing Splice Connector for Copper Wire Size 400 kcmil, Aluminum Wire Size 600 kcmil, Tin Plated, Die Code 106H, Die Color Code Black
Aluminum Reducing Splice Connector for Copper Wire Size 1, Aluminum Wire Size 2/0, Tin Plated, Die Code 54, Die Color Code Olive

60935

Aluminum Reducing Splice Connector for Copper Wire Size 1, Aluminum Wire Size 2/0, Tin Plated, Die Code 54, Die Color Code Olive
Aluminum Reducing Splice Connector for Copper Wire Size 3, Aluminum Wire Size 1, Tin Plated, Die Code 45, Die Color Code Gold

60925

Aluminum Reducing Splice Connector for Copper Wire Size 3, Aluminum Wire Size 1, Tin Plated, Die Code 45, Die Color Code Gold
Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 4/0 AWG, Tin Plated, Die Code 54, Die Color Code Purple

54512

Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 4/0 AWG, Tin Plated, Die Code 54, Die Color Code Purple
Two-Way Aluminum Splice Connector, Wire Size 350 kcmil, Die Code 87, Die Color Code Brown

60565

Two-Way Aluminum Splice Connector, Wire Size 350 kcmil, Die Code 87, Die Color Code Brown

How to Install the 54507 Two Way Splicer Connector

This guide provides step-by-step instructions for installing the 54507 Two Way Splicer Connector, ensuring a secure and reliable electrical connection.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush, Multimeter

Supplies needed:

54507 Two Way Splicer Connectors, Insulation cover, Adhesive pad

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the installation table. Avoid nicking the cable strands.

  2. Clean the cable end

    Ensure the cable end is clean. Use a wire brush or emery cloth if necessary to remove any debris or oxidation.

  3. Insert and crimp the connector

    Insert the cable into the 54507 connector until it stops. Use the appropriate crimping tool to compress the connector between the markings, starting near the center.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safety and reliability.

  5. Apply insulation

    Choose the appropriate insulation method as specified in the installation table and apply it to the connector to protect against environmental factors.

  6. Verify the connection

    Use a multimeter to test the continuity of the connection and ensure that it is secure and functioning properly.

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