ABB Installation Products 35PCJ1P2410 35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter…
UPC: 783786645756
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- Voltage class: 35 kV
- Cable insulation diameter range: 1.725 inch to 1.935 inch
- Conductor type: Stranded copper, 1000 AWG
- Housing style: Single-piece design for simplified installation
- Application: Medium-voltage power cable joints for underground and aerial systems
Specifications
Application | For Direct Burial, Vault, Submersible and Other Severe Service Applications |
Color | Black |
Conductor Range | 1000 kcmil |
Connection | Compression |
Insulation | Yes |
Material | Copper |
Material | EPDM Rubber |
Number Of Conductors | 2 |
Series | 35kV Power Cable Joint Style 1 |
Size | 15-3/4 inch long |
Size | 1.725 inch to 1.935 inch |
Special Features | Power Cable Joints utilize permanently crimped connectors. PCJ housings are fully insulated, shielded and sealed for direct-burial, vault, submersible and other servere service applications. Units have been designed and tested per IEEE Standard 404 to ensure system matched performance and ratings equal to the cable to which the splice will be installed. Power Cable Joints are available in two styles. Style 1 uses a single-piece housing that is sized to accommodate a specific range of cable - ideally suited to straight splicing of the same or similar cable. Style 2 designs incorporate a universal housing with separate cable adapters to allow transition splices of different types and sizes of cable |
Standard | IEEE Standard 404 |
Type | Power Cable Joint |
Voltage Rating | 35 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 3.2500 L |
Package Weight (Metric) | 1.4740 kg |
35PCJ1N1410
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Stranded 1000.35PCJ1N1350
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Stranded 600 /Solid 700.25PCJ1L1320
25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Conductor. Conductor Size AWG Stranded 450.
35PCJ1P2380
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.725 inch to 1.935 inch. Copper Conductor. Conductor Size AWG Stranded 750.25PCJ1G1230-1220
25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Conductor. Conductor Size AWG Stranded #1/Solid 1/0. Aluminum Conductor. Conductor Size AWG Stranded #2/Solid #1.25PCJ1P1410
25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.725 inch to 1.935 inch. Aluminum Conductor. Conductor Size AWG Stranded 1000.
15PCJ1H2270
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.850 inch to 1.050 inch. Copper Conductor. Conductor Size AWG Stranded 4/0 /Solid 250.25PCJ1J1230
25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Conductor. Conductor Size AWG Stranded #1/Solid 1/0.Frequently Asked Questions
Can copper connectors be used with aluminum conductors?
No, copper compression connectors are suitable for splicing copper conductors to copper conductors only and should not be used on aluminum conductors.
What types of cable splicing can PCJ joints perform?
PCJ power cable joints can perform straight splicing of two similar cables or transition splicing of different cable sizes.
Where can PCJ power cable joints be installed?
PCJ power cable joints can be installed in direct-burial, underground vault, and overhead applications. They provide a permanent, fully shielded, and fully submersible splice.
What voltage classes are available for PCJ joints?
Elastimold PCJ power cable joints are available in 15 kV, 25 kV, and 35 kV classes.
What conductor types are compatible with PCJ joints?
PCJ power cable joints are compatible with both copper and aluminum conductors, supporting a wide range of sizes up to 1250 kcmil.
What is the difference between PCJ Style 1 and Style 2?
Style 1 is for straight splicing of two similar cables. Style 2 includes separate cable adapters for transition splicing between two different cable sizes.
What pull force can the pin-and-socket interlock withstand?
The pin-and-socket interlock in PCJ power cable joints is designed to withstand a pull force of up to 500 lb.
What safety standards do PCJ joints meet?
The shield design of PCJ joints meets the IEEE 592 standard, and the connectors meet ANSI 119.4 Class A and Class 3 ratings.
What is the continuous current rating of PCJ joints?
The continuous current rating of PCJ power cable joints is equal to that of the cable rating.
What is the short-time current rating?
The short-time current rating of PCJ power cable joints is equal to that of the cable rating, up to 35 kA.
How to Install the 15/25/35PCJ1 Series Straight Joint
This guide provides detailed instructions for the permanent, fully shielded, and submersible installation of the 15/25/35PCJ1 series straight joint for wire shielded cables, connecting aluminum to aluminum and/or aluminum to copper conductors.
Estimated time: 2h
Tools needed:
Cable cutting tool, Cable stripping tool, Wire-brush (for aluminum conductors), Crimping tool (specific to splice recommendations), T&B WT3D tool (recommended for DELTEC cable ties, 35kV only)
Supplies needed:
Joint Housing (included), Splice (Conductor Contact) (included), Lubricant (DO NOT SUBSTITUTE) (included), Connector (user supplied, for grounding wires), DELTEC Cable ties (TYD5135, for 35kV only), #14 AWG copper wire or equivalent (if shield wires are smaller than #14 AWG)
- Ensure Safety and Inspect Components
DANGER: All apparatus must be de-energized during installation or removal of parts. Do not touch or move energized products in the work area. This product should be installed only by competent personnel trained in good safety practices involving high voltage electrical equipment. Inspect all parts for damage, rating, and compatibility with mating parts. Check the contents of the package to ensure they are complete and undamaged. Read the entire installation instructions before starting.
- Prepare Cables for Joint Centerline
Overlap both cables and cut them to 12 inches (305mm) from the centerline of the joint to ensure sufficient length of shield wires. Where applicable, remove the cable jacket of Cable 1 to 37 inches (940mm) and Cable 2 to 21 inches (530mm). Fold back the shield wires. Finally, cut both cables at the centerline of the joint.
- Prepare Cable 1 and Store Housing
Taper the edge of Cable 1 at least 1/2 inch to no greater than 1-1/2 inches (13mm to 38mm). Clean and lubricate the insulation shield. Lubricate the inside bore of the joint housing on both ends. Slide the housing onto Cable 1 up to the shield wires; this procedure will not contaminate electrical interfaces.
- Prepare Cables for Splice Installation
Carefully remove the cable insulation from both cables. Then, carefully remove the insulation shield from both cables. WARNING: DO NOT CUT OR NICK THE CABLE INSULATION OR CONDUCTOR during this process.
- Install and Crimp the Splice
If conductors are aluminum, wire-brush them and immediately insert them into the splice. Check the dimension against the 'Max Check Before' table; if it exceeds, redo the assembly. Crimp the splice following the recommendations provided with it. Wipe off all excess inhibitor where applicable. Check the distance between cable insulations against the 'Max Check After' table; if it exceeds, redo the assembly. Remove any sharp protrusions or burrs generated during crimping. Ensure metal chips or filings are removed from the splice and joint assembly area prior to sliding the joint. Clean cables where indicated and lubricate in the direction of arrows to provide a build-up or ramp of lubricant at the edge of the insulation shield.
- Complete Joint Assembly
Slide the housing into its final position, ensuring proper placement by observing and equalizing the deformation of the joint ends caused by the underlying cable insulation shield. For 35kV ONLY: Install two DELTEC Cable ties on each end of the cable entrance, approximately 1/4 inch from the edge of the splice, then install the second ties approximately 1/4 inch from the first with an offset of the locking heads. Use the T&B WT3D tool (not included) to tighten and trim the ties. Remove and discard the yellow pin from the joint grounding eye. Retrain the shield wires and secure them to the ends of the joint as shown in the diagram. Insert one of the shield wires from Cable 1 (if #14 AWG or larger) through the joint grounding eye, and repeat for Cable 2. If shield wires are smaller than #14 AWG, use separate #14 AWG copper wire or equivalent. Connect the joint grounding wires and remaining shield wires using an appropriate connector.
- Reconstruct Cable Jacket
Reconstruct the cable jacket (where applicable) over both cables and the joint housing to complete the installation.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
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