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ABB - Installation Products 252LR-A5250 - 15/25kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.575-0.740 inches (14.61-18.80mm), Bi-Metal Lug, Conductor Size 250 - 2/0 Stranded/Compressed, 3/0 Solid/Compact. Kit Includes Elbow Connector Housing, Lug, Probe, Probe Wrench, Bail Assembly, V.D. Cap-Peroxide, Tube of Lubricant, Crimp Chart and Installations Instructions. 5.454 x 7.531 inches, 2.097 inch diameter.
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ABB Installation Products 252LR-A5250 15/25kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter…

UPC: 075114352611


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 252LR-A5250 is a 15/25kV, 200 Amp deadbreak elbow connector designed for reliable power distribution applications. This unit features a built-in test point for safe and efficient testing of energized circuits. It is engineered to accommodate cable insulation diameters ranging from 0.575 to 0.740 inches (14.61-18.80mm). The connector utilizes a bi-metal lug, suitable for conductor sizes of 250 - 2/0 AWG stranded/compressed and 3/0 AWG solid/compact conductors. This comprehensive kit includes the elbow connector housing, a bi-metal lug, a probe, a probe wrench, a bail assembly, a V.D. cap (peroxide cured), a tube of lubricant, a crimp chart, and installation instructions. The physical dimensions of the connector are 5.454 x 7.531 inches with a 2.097 inch diameter. The UNSPSC code for this product is 39121421. ABB Installation Products ensures quality and performance for critical electrical infrastructure.
  • 15/25kV voltage rating
  • 200 Amp continuous current rating
  • Integrated test point for circuit testing
  • Accommodates 0.575-0.740 inch cable insulation
  • Bi-metal lug for 250 - 2/0 AWG stranded/compressed & 3/0 AWG solid/compact conductors

Specifications

Amperage Rating
200 A
Application
15/25kV, 200 Amp Deadbreak Connector
Color
Black
Conductor Range
2/0 STR/COMPR AWG , 3/0 SOL/COMPT AWG
Connection
Compression
Environmental Conditions
Fully Submersible
Insulation
True
Length
7.531 in
Length
191.2874 mm
Material
Housing - EPDM-Rubber
Special Features
Fully Shielded, fully Submersible Molded Rubber Housing. Provision for Hot Stick Operation. Non-Corrosive, Capacitive Test Point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Elbow Connector with Test Point
Voltage Rating
15 to 25 kV
Width
5.454 in
Width
138.5316 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.6900 L
Package Weight (Metric)
0.7670 kg
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168FLR3B0250

Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Large Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Aluminum Conductor size 2/0 AWG Stranded/Compressed, 3/0 AWG Solid/Compact.
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K656CY-DP0593491

15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, (1) M0360 - Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 650 or Compacted Solid 750 or mmSquared Compact 400. (2) L0320 - Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 450 or Compacted Solid 500/550. Cold Shrinkable Seal with Copper Rod and Crimp Connector Included. K656CY-M0360-L0320-L0320-SG1
15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, (2) M0360 - Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 650 or Compacted Solid 750 or mmSquared Compact 400. (1) L0320 - Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 450 or Compacted Solid 500/550. Cold Shrinkable Seal with Copper Rod and Crimp Connector Included. K656CY-M0360-M0360-L0320-SG1

K656CY-DP0593492

15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, (2) M0360 - Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 650 or Compacted Solid 750 or mmSquared Compact 400. (1) L0320 - Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 450 or Compacted Solid 500/550. Cold Shrinkable Seal with Copper Rod and Crimp Connector Included. K656CY-M0360-M0360-L0320-SG1
15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, (1) L0320 - Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 450 or Compacted Solid 500/550. (2) G0250 - Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 2/0 or Compacted Solid 3/0 or mmSquared Compact 70. Cold Shrinkable Seal with Copper Rod and Crimp Connector Included. K656CY-L0320-G0250-G0250-SG1

K656CY-DP0595084

15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, (1) L0320 - Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 450 or Compacted Solid 500/550. (2) G0250 - Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 2/0 or Compacted Solid 3/0 or mmSquared Compact 70. Cold Shrinkable Seal with Copper Rod and Crimp Connector Included. K656CY-L0320-G0250-G0250-SG1
15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, (2) M0380 - Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 700/750 or Compacted Solid 900. (1) K0300 - Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 350 or Compacted Solid 400 or mmSquared Compact 185. K656CY-M0380-M0380-K0300

K656CY-DP0590523

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15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, (2) K0270 - Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 4/0 or kcmil Compacted Solid 250 or mmSquared Compact 125. (1) M0320 - Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 450 or Compacted Solid 500/550. K656CY-(2)K0270-(1)M0320

K656CY-DP0594897

15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, (2) K0270 - Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 4/0 or kcmil Compacted Solid 250 or mmSquared Compact 125. (1) M0320 - Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 450 or Compacted Solid 500/550. K656CY-(2)K0270-(1)M0320
15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, (2) K0320 - Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 450 or Compacted Solid 500/550. (1) G0250 - Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 2/0 or Compacted Solid 3/0. SG1 - Cold Shrinkable Seal with Copper Rod and Crimp Connector Included. K656CY-K0320-K0320-G0250-SG1

K656CY-DP0580918

15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, (2) K0320 - Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 450 or Compacted Solid 500/550. (1) G0250 - Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 2/0 or Compacted Solid 3/0. SG1 - Cold Shrinkable Seal with Copper Rod and Crimp Connector Included. K656CY-K0320-K0320-G0250-SG1
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Frequently Asked Questions

What are the voltage and current ratings of the elbow connector?

The elbow connector is rated for 15/25kV voltage class and has a continuous current rating of 200 Amps.

What are the maximum operating voltages for the 15kV class?

For the 15kV class, the maximum phase-to-ground operating voltage is 8.3kV and maximum phase-to-phase is 14.4kV.

What are the maximum operating voltages for the 25kV class?

For the 25kV class, the maximum phase-to-ground operating voltage is 15.2kV and maximum phase-to-phase is 26.3kV.

Are sealing and grounding kits recommended for the elbow connector?

Yes, for safety purposes, a sealing and grounding kit with the deadbreak elbow is highly recommended.

Are sealing and grounding kits recommended for the elbow connector?

Yes, for safety purposes, a sealing and grounding kit with the deadbreak elbow is highly recommended.

What are the maximum operating voltages for the 25kV class?

For the 25kV class, the maximum phase-to-ground operating voltage is 15.2kV and maximum phase-to-phase is 26.3kV.

What are the maximum operating voltages for the 15kV class?

For the 15kV class, the maximum phase-to-ground operating voltage is 8.3kV and maximum phase-to-phase is 14.4kV.

What are the voltage and current ratings of the elbow connector?

The elbow connector is rated for 15/25kV voltage class and has a continuous current rating of 200 Amps.

What are the maximum operating voltages for the 15kV class?

For the 15kV class, the maximum phase-to-ground operating voltage is 8.3kV and maximum phase-to-phase is 14.4kV.

What are the maximum operating voltages for the 25kV class?

For the 25kV class, the maximum phase-to-ground operating voltage is 15.2kV and maximum phase-to-phase is 26.3kV.

How to Install 252LR Deadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe and proper installation of the 252LR Deadbreak Elbow Connector, designed to terminate UD cable with concentric neutral and semi-con shielding.

Estimated time: 1h 30m

Tools needed:

Wrench, Wire brush, Crimp tool (for compression lug), Fully insulated hot stick, Suitable sensing device for capacitive test points, Cable cut back template

Supplies needed:

252LR Elbow Connector Housing, Compression Lug (appropriate size for cable), Probe, Probe Contact, Lubricant (supplied with connector), Hold-down Bail, UD cable (concentric neutral and semi-con shielding), Copper wire (No. 14 AWG / 2.5mm or equivalent), Appropriate connector for grounding, HV insulated cap(s) or connector(s) (if replacing shipping covers), Elastimold 25kV class 200 ampere deadbreak bushing or accessory device

  1. Perform Safety Checks and Initial Inspection

    DANGER: Ensure all apparatus is de-energized before starting installation. This product must be installed only by competent personnel trained in high voltage safety practices. Inspect all parts for damage, correct rating, and compatibility with mating components. Remove any protective shipping covers and replace with appropriate HV insulated caps or connectors before energizing. Verify the elbow housing cable entrance size and compression lug size match your cable. Check the probe threads by hand-threading into the compression lug; replace if resistance is encountered. If the test point cap is not installed, lubricate the cap and test point, then install the cap.

  2. Train and Cut Cable

    Train the UD cable as shown in the documentation to facilitate future operation, ensuring a minimum of 20 inches (508.0mm) beyond the end of the cable pad mount transformer. Cut the excess cable squarely at the center line of the bushing.

  3. Prepare Cable End

    Using a cable cut back template for dimensional guidance, unwrap and bind the concentric neutral wires 8-1/2 inches (216.0mm) back from the cable end. Carefully remove the shield and insulation from the cable end, cutting squarely without nicking the conductor. Wire brush the bare aluminum conductors and immediately install the compression lug, rotating it to spread inhibitor. Position the lug so its threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Wipe off any excessive inhibitor. Remove the semi-con shield as shown, then bevel the insulation end a maximum of 1/8 inch (3.2mm). Thoroughly clean the insulation to remove all traces of conductive residue.

  4. Assemble Elbow Housing

    Clean and lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off all excess silicone lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, taking care not to cross-thread. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.

  5. Assemble Hold-Down Bail

    Place the hold-down bail into the hold-down bracket. Compress the bail and insert it securely into the brackets.

  6. Connect Concentric Neutral

    Using a separate No. 14 AWG (2.5mm) copper wire or equivalent, insert one end through the grounding eye on the elbow. Twist it tightly, ensuring not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector. Provide adequate slack in the wires to allow for elbow operation.

  7. Connect Elbow to Bushing Plug

    Clean the receptacle portion of the elbow connector and the mating bushing. LUBRICATE ONLY IF THE TRANSFORMER AND ELBOW ARE KNOWN TO BE DE-ENERGIZED. Use a fully insulated hot stick to place the elbow onto the bushing. DANGER: DO NOT OPERATE BY HAND. DO NOT SEPARATE IF ENERGIZED.

  8. Secure Elbow with Bail

    Pull the hold-down bail up over the crown or top of the elbow so that the eyebolt on the bail is directly over the operating eye. Tighten down on the elbow locator by turning the eyebolt in a clockwise direction. Adjust the nut on the eyebolt until it allows the eyebolt to seat securely in the locator. The nut should act as a stop to prevent the eyebolt from applying excessive force on the elbow. Once the nut is in its final position, it will not require readjustment when removing and replacing the elbow.

  9. Perform Voltage Test (Post-Installation Check)

    To test if the circuit is energized, remove the test point cap with a hot stick, peeling it off at an angle. WARNING: The voltage test point is a capacitance device, not directly connected to the conductor. Do not use conventional voltage measuring equipment. Follow the manufacturer’s directions for a suitable sensing device designed for capacitive test points. Contamination, moisture, or incorrect equipment can cause a false 'no voltage' indication. Treat the elbow as energized until confirmed by other means to prevent serious injury. After testing, clean and lubricate the inside surface of the cap with silicone grease and replace it on the test point.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.