ABB Installation Products 168RLR-K-5260 200 Amp, 15kV, Loadbreak Replacement Elbow Connector with Test Point, Cable Insulation…
UPC: 783786834600
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 200 Amp, 15kV loadbreak replacement elbow connector
- Cable insulation diameter range: 1.090" to 1.310"
- Conductor size support: AWG compressed stranded 3/0 / solid 4/0 / 85.01 mm²
- Extended length contact and housing for 8-7/8" net gain in length
- Includes 00400X long bi-metal contact for enhanced durability
Specifications
Amperage Rating | 200 A |
Application | Designed for connecting to and operating 15kV Class, 95kV BIL apparatus |
Color | Black |
Conductor Range | 3/0 STR/COMPR AWG , 4/0 SOL/COMPT AWG |
Connection Type | Compression Lug |
Current Rating | 200 A |
Environmental Conditions | Fully Submersible |
Insulation | True |
Material | Bi-Metal |
Material | Housing - EPDM-Rubber |
Series | 168RLR |
Size | Cable Insulation Diameter 1.090 inch to 1.310 inch |
Special Features | Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured insulation, insert and jacket. Provision for hot stick operation, Provision for ground wire connection. Wide cable range with minimum number of sizes. Extended Length Housing and Compression Lug - plus 10-1/2 inch (266.7mm). Non-Corrosive Capacitive Test Point |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Loadbreak Replacement Elbow Connector with Test Point |
Voltage Rating | 15 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
274ELR-88110-5260
25kV 200 Amp, Loadbreak Repair Elbow Connector with Test Point, Cable Insulation Diameter 0.880 inch to 1.100 inch. Conductor Size AWG Compressed Stranded 3/0 /Solid 4/0 /mmSquared 85.01. Bi-Metal Compression lug.
K151SR-C0260
200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle, Bails are required but not included, order separately. Cable Insulation Diameter 0.805 inch to 1.060 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 3/0 or Solid 4/0 or mmSquared 85.01.K151SR-A0250
200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle, Bails are required but not included, order separately. Cable Insulation Diameter 0.575 inch to 0.740 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 2/0 or Solid 3/0 or mmSquared 67.43.
376LR-L-5270-S
200 Amp, 35kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 1.180 inch to 1.465 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS Jacket Seal Included.
167RLR-G5230-S
200 Amp, 15kV, Loadbreak Replacement Elbow Connector without Test Point, Cable Insulation Diameter 0.760 inch to 0.950 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41. Repair Elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 inches in length. Includes 00400X long Bi-Metal Contact. 200ECS Jacket Seal Included.
K151SP-C2250
200 Amp, 15/25kV, Deadbreak Elbow, Straight Plug, Bails are required but not included, order separately. Cable Insulation Diameter 0.805 inch to 1.060 inch. Copper Compression Lug, Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43.274ELR-88110-5250
200 Amp, 25kV, Loadbreak Repair Elbow Connector with Test Point, Repair Elbow has extended length contact and elbow housing resulting in a net gain of 3-1/4 inches in length. Includes 02509X long Bi-Metal Contact. Cable Insulation Diameter 0.880 inch to 1.100 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43.Frequently Asked Questions
What is the current rating of the elbow connectors?
The elbow connectors are rated for 200 A loadbreak applications.
What voltage classes do these connectors support?
The ABB Elastimold loadbreak repair and replacement elbows are available for 15 kV and 25 kV voltage classes.
How much length does the repair elbow add?
The repair elbow features an extended housing and compression lug length that is 3 1/4 inches longer than the standard elbow.
How much length does the replacement elbow add?
The replacement elbow extends its housing and compression lug length to 8 7/8 inches over the standard elbow.
What material are the elbows constructed from?
The elbows are constructed from specially formulated, non-rigid ethylene propylene diene monomer (EPDM) rubber.
Are these elbow connectors certified?
Yes, these connectors are IEEE 386 compliant, ANSI certified, and Rural Utilities Service (RUS) accepted.
Where are Elastimold elbows manufactured?
Elastimold 200 A repair and replacement elbows are designed, molded, and tested in Albuquerque, NM, USA.
What is the test point cap catalog number?
The test point cap catalog number for elbows with a test point is 156-7.
Does this elbow connector include a test point?
Yes, the 168RLR replacement elbow connector includes a built-in capacitive test point to allow testing of the circuit for the presence of voltage.
Where are these elbow connectors manufactured?
Elastimold 200 A repair and replacement elbows are designed, molded, and tested in Albuquerque, New Mexico, USA.
How to Install the 168RLR Loadbreak Replacement Elbow Connector
This guide details the installation of the 168RLR Loadbreak Replacement Elbow Connector, converting a livefront termination to deadfront for UD cable. It provides an operating interface for connecting to 15kV class loadbreak bushings or accessory devices.
Estimated time: 1h 30m
Tools needed:
Cable cutter, Cable insulation stripper, Wire brush, Crimping tool, Probe wrench, Screwdriver, Hotstick, Suitable capacitive voltage sensing device
Supplies needed:
168RLR Replacement Elbow Connector Kit (Housing, Lug, Probe, Lubricant, Hose Clamp), No. 14 AWG (2.5mm) copper wire, Grounding connector, Silicone grease
- De-energize Apparatus and Remove Existing Livefront Terminator
DANGER: Ensure all apparatus is de-energized during installation or removal of parts. Remove the rubber cap from the terminator, cut off the connector at the top, disconnect the ground lead from the base, and then remove the terminator housing from the cable.
- Prepare the Cable
Train the cable to be straight and in-line with the bushing centerline. Measure and cut the cable to 10-1/2 inches from the bushing centerline. If the insulation shield measures less than 6-1/2 inches, proceed; otherwise, consult an ELASTIMOLD representative. Carefully remove 1-3/8 inches of cable insulation from the end, ensuring a square cut and avoiding nicks to the conductor.
- Install the Compression Lug
Wire brush the bare aluminum conductor. Immediately install the compression lug, rotating it to spread the inhibitor. Position the lug so its threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Wipe off any excessive inhibitor from the lug and cable.
- Assemble the Elbow Connector
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable using a back-and-forth twisting motion, then wipe off excess grease. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for about four turns before becoming snug. Tighten the probe with the wrench until the wrench bends.
- Connect the Concentric Neutral
Insert one end of a No. 14 AWG (2.5mm) copper wire through the grounding eye on the elbow and twist it tightly. Twist all neutral wires together and connect them to ground using an appropriate connector, ensuring adequate slack for elbow operation. Add the hose clamp as shown and tighten it snugly, but do not overtighten.
- Lubricate and Prepare for Connection
Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. IMPORTANT: Only lubricate if the transformer and elbow are known to be de-energized. Do not operate by hand.
- Connect the Elbow to the Bushing
Using a hotstick tool, remove the insulated cap from the bushing. Securely fasten the hotstick to the loadbreak connector pulling eye. Place the elbow connector receptacle over the bushing plug, inserting the male contact until slight resistance is felt. Immediately push the elbow home with a fast, firm, straight motion to engage the internal lock on the elbow and bushing interface.
- Perform Voltage Test (168RLR Only)
Using a hotstick, remove the test point cap by peeling it off at an angle. WARNING: The voltage test point is a capacitance device, not directly connected to the conductor. Use a suitable capacitive sensing device (not conventional voltage equipment) to determine if the cable is energized, following the device manufacturer's directions. Treat the elbow as energized until the 'no voltage' indication is confirmed by other means. After testing, clean and lubricate the inside surface of the cap with silicone grease and replace it on the test point.
Frequently Asked Questions about ABB - Installation Products
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