ABB - Installation Products 115TCJS44136P5FDBNB - 115kV, Transmission Cable Joint, Housing Type - Shieldbreak, Housing Style 4, Housing Size 4 - Bore Diameter 2.250 inch, Insulation Range 2.565-2.948 inch, Connector Type - Aluminum, Conductor Code 36P - .901-.935 inch Diameter, Heatsink Size 5 - 2.750 inch Outside Diameter, Heatsink Bore Diameter F - 1.015 inch, Type Shield D - Copper Tape and Neutral Wire, Metallic Screen Continuity Kit B - 4/0 Bonding Cable 6 foot long quantity 2 with Split Bolts quantity 4, Armour Kit Not Required, Outer Jacket Restoration Kit B - Heat Shrink Standard package.
ABB - Installation Products

115TCJS44136P5FDBNB

UPC: 783786786008


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Overview

ABB 115kV Transmission Cable Joint (SKU: 115TCJS44136P5FDBNB) is a high-voltage cable joint designed for 115kV transmission systems. This Shieldbreak Housing Type 4, Size 4 joint features a 2.250-inch bore diameter and accommodates insulation ranges from 2.565 to 2.948 inches, ensuring compatibility with a wide range of cable diameters. The joint includes an aluminum connector (Code 36P) with a conductor diameter range of 0.901 to 0.935 inches, providing reliable electrical continuity. The heatsink, sized at 2.750 inches outside diameter with a 1.015-inch bore diameter, ensures efficient heat dissipation during high-load conditions. For metallic screen continuity, the kit includes a Type D shield with copper tape and neutral wire, along with a Metallic Screen Continuity Kit (B) featuring two 4/0 bonding cables (6 feet long) and four split bolts. The Outer Jacket Restoration Kit (B) provides heat shrink standard packaging for seamless jacket repair. This joint is optimized for transmission applications requiring robust electrical performance and long-term reliability. It is manufactured by ABB - Installation Products, a trusted name in industrial electrical solutions.
  • 115kV rated transmission cable joint for high-voltage applications
  • Shieldbreak Housing Type 4, Size 4 with 2.250" bore diameter
  • Aluminum connector (Code 36P) for 0.901-0.935" conductor diameter
  • Heatsink (2.750" OD, 1.015" bore) for thermal management
  • Includes Metallic Screen Continuity Kit with 4/0 bonding cables and split bolts

Specifications

Application
For use on Solid Dielectric Cables - providing permanent, fully-shielded, fully submersible cable joints for direct burial or vault applications
Color
Black
Conductor Range
.901 to .935 in
Connection
Compression
Insulation
Yes
Material
EPDM Rubber
Number Of Conductors
2
Special Features
Each Cable Joint is produced exactly to design, producing a quality not possible with field molding equipment or tape. Electrically tested in the factory to ensure consistent quality. Molding is done in the factory, reducing on-site time - no penciling of cable installation required. Easy to learn installation procedure. Field molds, wrapping machines or pre-stretch not required, and a low-cost assembly tool is available. Extended shelf life enables instant availability of spares. Designed with optimized pre-molded stress control and heat transfer capabilities
Standard
ANSI C119.4, Shield Test IEEE 592
Temperature Rating, Maximum
194 F
Temperature Rating, Maximum
90 C
Temperature Rating, Minimum
194 F
Temperature Rating, Minimum
90 C
Type
Transmission Cable Joint - Shieldbreak
Voltage Rating
115 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
69 kv, Transmission Cable Joint, Housing Type - Non-Shieldbreak, Housing Style 1, Housing Size Q Bore Diameter at Jacket/Insulation Transition 1.750. Connector Type - Aluminum, Connector Code 36P - Conductor Diameter Range - .901-.935 inch (22.88-23.75mm), Heatsink Size/Bore - N - 1.500 inch Diameter. Type Shield - D - Copper Tape and Neutral Wire, Metallic Screen Continuity Kit - N - not required, Armor Kit - N - not required, Outer Jacket Restoration Kit - B - HeatShrink

69TCJN1Q136PNDNNB

69 kv, Transmission Cable Joint, Housing Type - Non-Shieldbreak, Housing Style 1, Housing Size Q Bore Diameter at Jacket/Insulation Transition 1.750. Connector Type - Aluminum, Connector Code 36P - Conductor Diameter Range - .901-.935 inch (22.88-23.75mm), Heatsink Size/Bore - N - 1.500 inch Diameter. Type Shield - D - Copper Tape and Neutral Wire, Metallic Screen Continuity Kit - N - not required, Armor Kit - N - not required, Outer Jacket Restoration Kit - B - HeatShrink
115kV, Transmission Cable Joint, Housing Type - Shieldbreak, Housing Style 3, Housing Size 2 - Bore Diameter 1.725 inch, Insulation Range 1.967-2.620 inch, Connector Type - Aluminum - No Connector Required, Conductor Code 31P - .687-.745 inch Diameter, Heatsink Size Not Included, Heatsink Bore Diameter Not Included, Type Shield B - Copper Neutral Wire, Metallic Screen Continuity Kit Not Required, Armour Kit - Not Required, Outer Jacket Restoration Kit B - Heat Shrink Standard package.

115TCJS32A31POOBNNB

115kV, Transmission Cable Joint, Housing Type - Shieldbreak, Housing Style 3, Housing Size 2 - Bore Diameter 1.725 inch, Insulation Range 1.967-2.620 inch, Connector Type - Aluminum - No Connector Required, Conductor Code 31P - .687-.745 inch Diameter, Heatsink Size Not Included, Heatsink Bore Diameter Not Included, Type Shield B - Copper Neutral Wire, Metallic Screen Continuity Kit Not Required, Armour Kit - Not Required, Outer Jacket Restoration Kit B - Heat Shrink Standard package.
25kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0. Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Conductor. Conductor Size AWG Stranded #2/Solid #1.

25PCJ2J1240-G1220

25kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0. Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Conductor. Conductor Size AWG Stranded #2/Solid #1.
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Conductor. Conductor Size AWG Stranded #1/Solid 1/0.

35PCJ1K1230

35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Conductor. Conductor Size AWG Stranded #1/Solid 1/0.
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Conductor. Conductor Size AWG Stranded #1/Solid 1/0.

35PCJ1L1230

35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Conductor. Conductor Size AWG Stranded #1/Solid 1/0.
25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.850 inch to 1.050 inch. Copper Conductor. Conductor Size AWG Stranded #2/Solid #1.

25PCJ1H2220

25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.850 inch to 1.050 inch. Copper Conductor. Conductor Size AWG Stranded #2/Solid #1.
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Conductor. Conductor Size AWG Solid 500.

15PCJ1M1310

15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Conductor. Conductor Size AWG Solid 500.
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.090 inch to 1.310 inch. Copper Conductor. Conductor Size AWG Solid 350.

15PCJ1K2290

15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.090 inch to 1.310 inch. Copper Conductor. Conductor Size AWG Solid 350.

Frequently Asked Questions

Are there any safety warnings for installation?

Yes, users should refer to local code for required Personal Protective Equipment (PPE) during installation.

What are TCJ transmission cable joints used for?

TCJ transmission cable joints are used for 46 kV through 138 kV class systems on solid dielectric cables. They provide permanent, fully shielded, fully submersible joints for direct-burial or vault applications.

What cable insulation diameters are compatible with TCJ joints?

For Style 1 (through 69 kV), insulation diameters range from 1.43 inches to 2.58 inches. For Style 4 (through 138 kV), the range is 2.25 inches to 3.62 inches.

Are TCJ transmission cable joints suitable for direct burial?

Yes, when assembled, they provide permanent, fully shielded, fully submersible cable joints suitable for direct-burial or vault applications.

What materials are used in the TCJ joint housing?

The void-free joint housing consists of peroxide-cured EPDM insulation bonded under pressure to peroxide-cured molded semi-conductive elements.

What are the nominal and maximum system voltages?

Nominal system voltages are 69 kV and 138 kV. Maximum system voltages are 72.5 kV and 145 kV.

What is the maximum continuous conductor temperature?

The maximum continuous conductor temperature for TCJ transmission cable joints is 90 °C.

What are the BIL ratings for TCJ cable joints?

The BIL ratings are 350 kV for 69 kV systems and 650 kV for 138 kV systems. These are based on 1.2 x 50μs, 10 positive, 10 negative impulses.

What is the minimum corona extinction voltage?

The minimum corona extinction voltage is 60 kV for 69 kV systems and 120 kV for 138 kV systems, with 3 pC sensitivity.

What is the AC withstand rating for TCJ joints?

For 69 kV systems, the AC withstand is 90 kV for 15 minutes. For 138 kV systems, it is 190 kV for 15 minutes.

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