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ABB - Installation Products 10EP-GAB - 200 Amp, 15/25kV, Deadbreak Elbow Cable Entrance Insulating Plug, Cable Insulation Diameter 0.825 inch to 0.935 inch. 9.25 inches Long. Plastic.

ABB Installation Products 10EP-GAB 200 Amp, 15/25kV, Deadbreak Elbow Cable Entrance Insulating Plug, Cable Insulation…

UPC: 783786641697


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call (262) 252-1600 or email [email protected] for pricing and availability.

Overview

The ABB 10EP-GAB Deadbreak Elbow Cable Entrance Insulating Plug is a critical component for medium-voltage underground distribution systems, engineered to provide safe and reliable cable termination at 200 Amp, 15/25kV ratings. This deadbreak plug is designed for use with compatible mating connectors, enabling safe disconnection and reconnection of energized cables under load without interrupting service. The plug accommodates cable insulation diameters from 0.825 inches to 0.935 inches, ensuring compatibility with standard utility and industrial cable sizes. Measuring 9.25 inches in length, the 10EP-GAB offers sufficient space for proper installation and strain relief, reducing the risk of environmental ingress and electrical arcing at the termination point. Constructed from durable plastic, the plug delivers robust insulation and long-term protection for cable entrances in medium-voltage applications. The trade size is 1 1/4 inches, matching common conduit and enclosure standards. This component is part of ABB’s Installation Products line, a trusted solution for utility and industrial power distribution systems where reliability and safety are paramount. The 10EP-GAB is a plug-and-play solution for deadbreak interfaces, eliminating the need for complex termination procedures while maintaining system integrity.
  • 200 Amp, 15/25kV deadbreak elbow cable entrance plug
  • Accommodates cable insulation diameters from 0.825" to 0.935"
  • 9.25 inches long for proper installation and strain relief
  • Trade size: 1 1/4 inches
  • Plastic construction for durable insulation and protection

Specifications

Application
Holds Elbow in Place and Seals Cable Entrances
Connection
Threaded
Material
Plastic
Size
Cable Insulation Diameter 0.825 inch to 0.935 inch
Special Features
Non-Electrical. Fake Probe
Type
Plastic Insulating Plug
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.0010 L
Package Weight (Metric)
0.0010 kg
15/25kV, 900 Amp, Deadbreak Bushing for In-Air Applications (Pad-Mounted or Vault-Type or Submersible Transformers or Switchgear). One Factory installed 5/8-11 UNC-2A Stud included, other Stud must be Purchased Separately. Overall Length 13.75 inch, Diameter 4.50 inch. Molded Epoxy with Stainless Steel Flange. Boot and Collar.

K675TBC

15/25kV, 900 Amp, Deadbreak Bushing for In-Air Applications (Pad-Mounted or Vault-Type or Submersible Transformers or Switchgear). One Factory installed 5/8-11 UNC-2A Stud included, other Stud must be Purchased Separately. Overall Length 13.75 inch, Diameter 4.50 inch. Molded Epoxy with Stainless Steel Flange. Boot and Collar.
Sealing Cap, Black, Thermoplastic, AMP CPC

208652-1

Sealing Cap, Black, Thermoplastic, AMP CPC
Gray, Single Piece Terminator (Class 1) includes Contract Rod, Ground Strap and Rain Cap. 15/25kv, Cable Insulation Diameter .775 to .885 inches, Conductor size - #1 Stranded/Compressed or 1/0 Compact/Solid. For Aluminum Only

16THG-GA-1230-4

Gray, Single Piece Terminator (Class 1) includes Contract Rod, Ground Strap and Rain Cap. 15/25kv, Cable Insulation Diameter .775 to .885 inches, Conductor size - #1 Stranded/Compressed or 1/0 Compact/Solid. For Aluminum Only
Universal Aluminum Rod Contact for Aluminum or Copper Conductors for use with PCT (Power Cable Terminations), 15/25kv, for Conductor size #2 - Compact/Solid

00700210

Universal Aluminum Rod Contact for Aluminum or Copper Conductors for use with PCT (Power Cable Terminations), 15/25kv, for Conductor size #2 - Compact/Solid
Universal Aluminum Rod Contact for Aluminum or Copper Conductors for use with PCT (Power Cable Terminations), 15/25kv, for Conductor size 3/0 - Stranded/Compressed, 4/0 Compact/Solid, Carries Current, made in USA

00700260

Universal Aluminum Rod Contact for Aluminum or Copper Conductors for use with PCT (Power Cable Terminations), 15/25kv, for Conductor size 3/0 - Stranded/Compressed, 4/0 Compact/Solid, Carries Current, made in USA
Universal Aluminum Rod Contact for Aluminum or Copper Conductors for use with PCT (Power Cable Terminations), 15/25kv, for Conductor size #2 - Stranded/Compressed, #1 Compact/Solid

00700220

Universal Aluminum Rod Contact for Aluminum or Copper Conductors for use with PCT (Power Cable Terminations), 15/25kv, for Conductor size #2 - Stranded/Compressed, #1 Compact/Solid
Gray, Single Piece Terminator (Class 1) includes Contract Rod, Ground Strap and Rain Cap. 15/25kv, Cable Insulation Diameter .980 to 1.115 inches, Conductor size -4/0 Stranded/Compressed.

16THG-HA-0270-4

Gray, Single Piece Terminator (Class 1) includes Contract Rod, Ground Strap and Rain Cap. 15/25kv, Cable Insulation Diameter .980 to 1.115 inches, Conductor size -4/0 Stranded/Compressed.
Universal Aluminum Rod Contact for Aluminum or Copper Conductors for use with PCT (Power Cable Terminations), 15/25kv, for Conductor size 2/0 - Stranded/Compressed, 3/0 Compact/Solid

00700250

Universal Aluminum Rod Contact for Aluminum or Copper Conductors for use with PCT (Power Cable Terminations), 15/25kv, for Conductor size 2/0 - Stranded/Compressed, 3/0 Compact/Solid

Frequently Asked Questions

What is the 10EP elbow cable entrance insulating plug designed for?

It is designed to electrically insulate and water seal the cable entrances of Elastimold® 200 Amp elbow connectors. It provides an electrically and mechanically sound dead-end cable entrance.

What cable insulation diameter does the 10EP-GAB support?

The 10EP-GAB supports cable insulation diameters from 0.825 inches minimum to 0.935 inches maximum.

Can the 10EP plug be removed to restore normal elbow function?

Yes, the normal function of the elbow connector is restored by simply removing the 10EP and replacing it with a properly prepared cable.

What types of elbow connectors are compatible with the 10EP?

The 10EP is designed for Elastimold® 200 Amp elbow connectors. It is available for cable entrance sizes EB, EF, FA, FAB, FB, FG, GA, GAB, and GB.

What is the 10EP elbow cable entrance insulating plug designed for?

It is designed to electrically insulate and water seal the cable entrances of Elastimold® 200 Amp elbow connectors. It provides an electrically and mechanically sound dead-end cable entrance.

What cable insulation diameter does the 10EP-GAB support?

The 10EP-GAB supports cable insulation diameters from 0.825 inches minimum to 0.935 inches maximum.

Can the 10EP plug be removed to restore normal elbow function?

Yes, the normal function of the elbow connector is restored by simply removing the 10EP and replacing it with a properly prepared cable.

What types of elbow connectors are compatible with the 10EP?

The 10EP is designed for Elastimold® 200 Amp elbow connectors. It is available for cable entrance sizes EB, EF, FA, FAB, FB, FG, GA, GAB, and GB.

What items are included in the 10EP kit?

Each kit contains one Insulated Plug 10EP, one Crimp Chart IS-0169, and one Lubricant 82-08.

How does the 10EP plug enable a dead-end receptacle function?

Installation of the 10EP enables the elbow connector to function as a dead-end receptacle for any mating bushing interface. It has a threaded hole to simulate the conductor contact.

How to Install the 10EP Elbow Cable Entrance Insulating Plug

This guide provides step-by-step instructions for installing the 10EP Elbow Cable Entrance Insulating Plug onto an Elastimold 200amp Deadbreak or Loadbreak elbow, including initial setup and voltage testing procedures.

Estimated time: 30m

Tools needed:

Pliers, Hotstick, Suitable sensing device (capacitive voltage tester)

Supplies needed:

Elbow Cable Entrance Insulating Plug, Lubricant, Male contact, No. 14 AWG (2.5mm2) copper wire, Silicone grease

  1. Prepare for Installation and Ensure Safety

    DANGER: Ensure all apparatus is de-energized before beginning installation or removal. Inspect all parts for damage, proper rating, and compatibility with mating products. Verify package contents are complete and undamaged. Have all required tools at hand and maintain cleanliness throughout the procedure. This product must be installed only by competent personnel trained in high voltage electrical equipment safety practices.

  2. Lubricate the Insulating Plug

    Lightly lubricate the surface of the insulating plug with the supplied lubricant or an ELASTIMOLD approved lubricant for approximately 4-1/2 inches from the second chamfered step. DO NOT SUBSTITUTE other lubricants, as they may be harmful to the product or its mating parts.

  3. Position and Insert the Insulating Plug

    Position the insulating plug so its flat contact area faces the receptacle end of the elbow connector. Slide the 10EP into the elbow connector until it cannot advance any further. If the threaded hole in the 10EP is not properly aligned to accept the male contact, use pliers on the exposed end of the 10EP to rotate it into the correct position.

  4. Install and Tighten the Male Contact

    Remove the protective cap from the threads of the male contact. Insert the threaded end of the male contact into the threaded hole of the insulating plug, located in the receptacle end of the elbow. Hand tighten this contact. SNUG TIGHTEN ONLY to avoid stripping threads; do not tighten until the wrench bends as indicated in the elbow connector instructions.

  5. Complete Assembly and Ground the Elbow

    Lightly lubricate both the bushing and elbow connector mating surfaces. Complete the assembly as specified in the instructions for the elbow. Ground the elbow by connecting a piece of wire, equivalent to No. 14 AWG (2.5mm2) copper, from the apparatus ground to the elbow grounding eye.

  6. Perform Voltage Test (Safety Critical)

    WARNING: The voltage test point is a capacitance device, not directly connected to the conductor. Do not use conventional voltage measuring equipment. Remove the test point cap with a hotstick, peeling it off at an angle. Use a suitable sensing device, made for capacitive test points, following its manufacturer’s directions, to determine if the cable is energized. Treat the elbow as energized until the 'no voltage' indication is confirmed by other means to prevent serious or fatal injury.

  7. Replace Test Point Cap

    After completing voltage detection, clean and lubricate the inside surface of the test point cap with silicone grease. Carefully replace the cap onto the test point, ensuring a secure fit.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.