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Panduit CA-800EZ - Applicator: runs in the AMP Model T and K bench presses. True "quick change" applicator no additional plates are necessary. Slide right into the press for easy changeover. Uses CD-800 series die inserts.
Panduit

CA-800EZ

UPC: 074983598342


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Overview

The Panduit CA-800EZ Applicator is a high-efficiency tooling component designed for seamless integration with AMP Model T and K bench presses. This metal applicator features a true "quick change" design, eliminating the need for additional plates and enabling rapid changeovers. Simply slide the CA-800EZ directly into the press for immediate use, significantly reducing downtime and increasing productivity in your manufacturing or assembly processes. This applicator is engineered to work with CD-800 series die inserts, ensuring compatibility and optimal performance for specific termination applications. Manufactured in the USA, the CA-800EZ (SKU: CA-800EZ) is built for reliability and ease of use in demanding production environments. Its bench press mount type ensures secure and stable operation during high-volume termination tasks. The CA-800EZ is part of the Panduit CA series, known for its robust tooling solutions. For detailed application specifications, refer to document 408-8040. This applicator is a critical component for users of AMP CT connectors, facilitating efficient and accurate termination. Its design prioritizes operator efficiency and tool longevity, making it a valuable addition to any automated or semi-automated termination setup. The CA-800EZ is compatible with various AMP CT connector part numbers, including 1385047-3*, 179610-1, 179227-1, and 179227-4, when used with the appropriate die inserts. Invest in the Panduit CA-800EZ for streamlined wire termination and enhanced operational efficiency.
  • True "quick change" applicator design eliminates need for additional plates.
  • Slides directly into AMP Model T and K bench presses for easy changeover.
  • Compatible with CD-800 series die inserts for versatile termination.
  • Durable metal construction for long-lasting performance.
  • Manufactured in the USA for quality assurance.

Specifications

Application
CD-800 series
Crimping Capacity
NA ton
Crimping Force, Maximum
NA ton
Crimping Force, Minimum
NA ton
Opening Size
NA
Overall Length
4 in
Overall Length
101.6 mm
Type
Applicator - Reel Fed
Package Dimensions (L x W x H)
17.6 IN x 11.8 IN x 8.2 IN
Package Weight (Imperial)
14.5 lbs
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Frequently Asked Questions

What are the dimensions of the CA-800 Applicator?

The CA-800 Applicator dimensions are 10.25" width, 4" depth, and 9.25" height.

What is the weight of the CA-800 Applicator?

The CA-800 Applicator weighs 12.5 lbs (5.7 kg).

What safety precautions should I follow?

Always wear safety glasses, keep the safety shield attached, and disconnect power when changing die inserts.

Which presses are compatible with the CA-800 Applicator?

The CA-800 Applicator is compatible with CP-861, CP-862, and various other presses as specified in the documentation.

What should I do if the system will not operate?

Check if the safety shield is installed, power cord is connected, and safety interlock is correctly installed.

What is the recommended crimp shut height tolerance?

The crimp shut height should not exceed ±.004” or ±.10mm from the specified dimension on the product reel.

What should I check if parts are not feeding correctly?

Ensure the parts pusher is against the parts, brake release is positioned correctly, and the correct die inserts are used.

What should I do if I get unacceptable crimps?

Check the positioning of the parts, the die inserts being used, and the crimp height adjustment settings.

What is the warranty period for the CA-800 Applicator?

The warranty is six months for the product and 90 days for tools from the date of delivery.

How often should I lubricate the CA-800 Applicator?

Lubrication should be performed every 100,000 to 200,000 cycles depending on the component.

How to Install the CA-800EZ Applicator

This guide provides step-by-step instructions for installing and configuring the CA-800EZ Applicator on your AMP® Machine.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors

  1. Turn off power

    Ensure the power to the terminating unit is turned 'OFF' before beginning the installation.

  2. Position the manual adjustment lever

    Set the manual precision adjustment lever on the terminating unit to the 00mm (.000 in) position and verify that the ram lock mechanism is unlocked.

  3. Insert the applicator

    Insert the CA-800EZ Applicator from the right and slide it to the left until the base plate contacts the rear stops, ensuring the ram is aligned with the ram post adapter.

  4. Secure the applicator

    Raise the applicator base clamp to align with the keyway and tighten the thumbscrew to lock the applicator in position.

  5. Install die inserts

    Install the required die inserts in the applicator as per the Die Insert Installation section in the CA-800 Applicator Operation Manual.

  6. Mount the product reel

    Mount the Reel Smart™ Continuously Molded Terminals product reel on the terminating unit reel support according to the operation manual.

  7. Install the Insert Guard

    If using the applicator on an AMP® 'G' Benchtop Press, install the Insert Guard (Panduit #TA23269B01) on the Machine Guard using existing screws.

  8. Adjust crimp shut height

    Refer to the product reel for initial settings and perform crimp shut height tolerance tests, adjusting the manual precision adjustment lever as necessary.

  9. Load the product

    Load the product into the applicator following the Applicator Loading section in the CA-800 Applicator Operation Manual.

  10. Verify readiness

    Confirm that the CA-800EZ Applicator is now ready for operation.

Frequently Asked Questions about Panduit

What environmental ratings do Panduit products have?

Panduit products feature comprehensive environmental ratings across multiple standards, including UL 508A Type 1, 2, 3, 4, 4X, 12, and 13; CSA Type 1, 2, 3, 4, 4X, 12, and 13; and NEMA Type 1, 2, 3, 4, 4X, 12, and 13. They meet IEC 60529 IP66 rating, providing robust protection against dust, water, and corrosion in both indoor and outdoor environments, with operating temperatures ranging from -40°C to 130°C.

What certifications and standards do Panduit products comply with?

Panduit products are certified to multiple critical industry standards, including UL (Underwriters Laboratories) in the USA and Canada, CSA (Canadian Standard Association), EN IEC 61386, LVD 2006/G5/EC, and ARRA standards. Our products meet rigorous certifications for electrical safety, environmental compliance (WEEE and RoHS), and are designed to perform in extreme temperatures ranging from -55°C to 105°C, making them suitable for demanding industrial environments.

What industries and applications are Panduit products used for?

Panduit products are engineered for critical applications across multiple industries, including commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety-critical environments. Their solutions span electrical infrastructure, wire management, cable ties, power connectors, and safety systems designed to withstand extreme conditions like high vibration, temperature variations, UV exposure, and corrosive agents. Key industries include solar and wind energy, aerospace, heavy trucking, military, commercial transportation, and industrial manufacturing.

What are the main product lines offered by Panduit?

Panduit offers a comprehensive range of electrical infrastructure products including power connectors, cable ties, grounding connectors, identification products, safety solutions, terminals, cable cleats, wiring duct, and cable tie accessories. These products are engineered for industrial environments across multiple sectors like commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety applications.

What are the key features of Panduit products?

Panduit products are engineered for robust performance in heavy-duty industrial environments, featuring a comprehensive range of solutions including cable ties, power connectors, terminals, and identification products. Key features include proven quality performance, subject matter expertise, and customer-driven innovation across multiple industrial sectors such as commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety applications. The product line is designed to maximize productivity, reliability, and safety while meeting stringent industry standards.

What is Panduit's warranty policy?

Panduit provides a comprehensive Limited Product Warranty that can be fully reviewed on their official website at www.panduit.com/warranty. All Panduit products are subject to the terms, conditions, and limitations of this current warranty. Customers are advised to review the specific warranty details for their particular product, as Panduit requires buyers to determine product suitability for their intended use and assumes all associated risks.

What technical support does Panduit offer?

Panduit offers comprehensive technical support through their dedicated customer service team, accessible via phone at 1-800-777-3300. They provide expert assistance for their full range of industrial infrastructure products, including cable ties, power connectors, terminals, and identification solutions. Customers can also access additional technical resources and product information through their website at www.panduit.com.

What accessories are available for Panduit products?

Panduit offers a wide range of accessories across multiple product lines, including cable ties, cable tie accessories, cable tie tools, identification products, cable cleats, grounding connectors, and VeriSafe accessories like the VeriSafe Network Module and Insulation Piercing Connectors. For a comprehensive view of all available accessories, customers are recommended to visit www.panduit.com for the full product catalog.

How are Panduit products typically installed?

Panduit products are engineered for comprehensive installation across industrial environments, utilizing specialized tools and techniques for precise mounting. Installation methods vary by product line - from cable ties and power connectors to terminals and identification solutions - but all are designed for robust performance in heavy-duty settings. Technicians typically use Panduit's dedicated installation tools and follow manufacturer guidelines available at www.panduit.com to ensure proper fitting and maximum infrastructure reliability.