Authorized NSI Industries Distributor
NSI Industries L4038P - 1 Hole Long Barrel Copper Compression Lug with Peep Hole 4/0 AWG - 3/8" Bolt Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. They are tin-plated to provide corrosion low contact resistance. Marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed and to cable manufacturer instructions. Temperature rating 90 degrees C. .

NSI Industries L4038P 1 Hole Long Barrel Copper Compression Lug with Peep Hole 4/0 AWG - 3/8" Bolt Long Barrel…

UPC: 662381335968


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Technical BulletinInstallation Instructions

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The NSI Industries L4038P is a one-hole long barrel copper compression lug engineered for high-voltage electrical terminations. Manufactured from high-conductivity copper tubing and tin-plated for corrosion resistance, this lug ensures low contact resistance and reliable performance in demanding applications. The L4038P is specifically designed for 4/0 AWG conductors with a 3/8" bolt size, providing secure termination for high-current circuits. Key features include a die-indexed marking and color-coded design for easy identification and tool selection, streamlining installation and reducing errors. This lug is listed for use up to 35kV when installed according to cable manufacturer instructions, making it suitable for medium to high-voltage applications. With a temperature rating of 90°C, the L4038P delivers consistent performance in thermally demanding environments. The L4038P is ideal for power distribution, industrial machinery, and renewable energy systems where reliable, high-integrity terminations are critical. For applications exceeding 2000V, consult the cable manufacturer for specific voltage stress relief instructions.
  • One-hole long barrel design for 4/0 AWG conductors
  • 3/8" bolt size for secure termination
  • Tin-plated copper for corrosion resistance and low contact resistance
  • Peep hole for visual confirmation of cable insertion
  • 35kV rated, 90°C temperature rating

Specifications

Application
Terminate, Splice, Tap Power Connectors
Cable Size
4/0 AWG (STR)
Color
Purple
Environmental Conditions
90 C
Finish
Tin Plated
Material
Copper
Mounting
3/8 Mounting Hole IN
Number Of Holes
1
Size
L=2.79 - W=1.00 - OD=.689 - ID=.547 IN
Special Features
4/0 AWG (STR) - 3/8 Mounting Hole
Standard
UL486A/B
Stud Size
3/8 IN
Type
Long Barrel - One Hole With Peep Hole
Voltage Rating
600 V
Warranty
1 Year
Package Dimensions (L x W x H)
2.795 IN x 1 IN x 0.689 IN
Package Dimensions (L x W x H)
7.0993 cm x 25.4 mm x 17.5006 mm
Package Weight (Imperial)
3.250 L
Package Weight (Metric)
1.474 kg
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How to Install NSI Copper Compression Connectors

Install and crimp NSI copper compression lugs or splices on copper conductors. Select the correct connector size, prepare the conductor properly, and crimp it using the approved tool and die set.

Tools needed:

Wire brush, Approved crimp tool or press, Approved dies for the selected connector series, NSI M-250 crimp tool (for 250 MCM Class B & C copper cable), NSI M-500 crimp tool (for 500 MCM Class B & C copper cable), NSI N12ID dieless crimp tool, NSI N1240 tool

Supplies needed:

NSI copper compression lug or splice connector sized for the cable, Copper conductor, Wire insulation

  1. Select the correct connector

    Choose the proper NSI lug or splice connector for the cable size and conductor type. Verify that the connector size matches the table and is approved for concentric, compressed, or compact copper conductors.

  2. Strip the conductor correctly

    Carefully strip the insulation from the conductor without nicking the strands. Strip only enough length so the conductor can be fully inserted into the connector barrel and completely fill it.

  3. Clean the conductor

    Wire brush the stripped portion of the conductor to remove oxide films and contamination. Ensure the exposed copper is clean before insertion.

  4. Insert the conductor fully

    Insert the cleaned conductor completely into the connector barrel. Verify that the stripped portion is fully seated and fills the barrel before crimping.

  5. Crimp with the approved tool

    Crimp the connector using the approved NSI tool and the correct die set for the connector series. Follow the barrel markings for suggested crimp locations when using N12ID or N1240 tools, and make the required number of crimps; long-barrel connectors require twice the crimps shown in the table.

  6. Verify the finished connection

    Inspect the crimped connector to confirm it is secure and properly formed. Make sure the conductor has not moved and that the connector is suitable for the installed cable size before energizing the circuit.

Frequently Asked Questions about NSI Industries

How are Tork products typically installed?

Tork products are typically installed by trained technicians who follow a comprehensive commissioning process. This includes verifying the work environment, conducting electrical installation checks, performing internal and external equipment inspections, powering on the system, and executing operational tests to ensure compatibility and reliability.

What environmental ratings do Tork products have?

Tork products are designed to meet various environmental ratings, including NEMA Type 4X and Type 6, which provide protection against corrosion, windblown dust, rain, and occasional temporary submersion. These ratings ensure that Tork products can withstand harsh industrial environments while maintaining operational integrity.

What communication protocols do Tork products support?

Tork products support a comprehensive range of communication protocols, including PROFIBUS DP V1, PROFINET with dual port, EtherNet/IP with dual port, CANopen, and Modbus RTU integrated as standard. These protocols facilitate flexible network integration and high-performance communication across various industrial automation systems.

What are the key features of Tork products?

Tork products are designed with advanced features that enhance efficiency and reliability in industrial applications. Key features include integrated harmonics and EMC design for improved power quality, removable terminals for quick installation, and USB ports for easy troubleshooting. Additionally, Tork solutions emphasize user-friendly setup with application wizards and memory modules for convenient parameter management.

What are the main product lines offered by Tork?

Tork offers a diverse range of products primarily focused on industrial automation, including TORK® Photocontrols, lighting controls, and various electrical components such as enclosures, occupancy sensors, and grounding solutions. These products are designed to enhance efficiency and reliability in commercial and industrial applications.

What technical support does Tork offer?

Tork offers a comprehensive range of technical support services, including 24/7 customer support, on-site service management, and a technical hotline network. With three advanced technical support centers and over 8,000 hours of technical training conducted annually, Tork ensures certified expertise across 25+ languages to assist customers effectively. Their commitment to service is reflected in a 98% Service Level Agreement compliance rate, providing reliable support for all operational needs.

What industries and applications are Tork products used for?

Tork products are utilized across a variety of industries, including food processing, healthcare, hospitality, and manufacturing. They are designed for applications such as hand hygiene, surface cleaning, and dispensing solutions, ensuring efficiency and compliance in environments that require high standards of cleanliness and safety.

What certifications and standards do Tork products comply with?

Tork products comply with UL and cUL certifications, ensuring they meet rigorous safety and performance standards. Additionally, many models are designed to meet NEMA enclosure ratings, providing protection against environmental factors.

How are Remke products typically installed?

Remke products are typically installed through a systematic process that includes site audits to verify proper wiring, followed by remote or on-site commissioning. This commissioning involves installation verification, programming, and communication testing to ensure the system operates reliably and meets design specifications.

What accessories are available for Remke products?

Remke offers a wide range of accessories for their products, including panel mounting kits, fuse holders for voltage inputs, ferrites for communication modules, and current transformers. These accessories enhance the functionality and protection of Remke's industrial automation solutions, ensuring reliable performance in various applications.