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NSI Industries IPLD500-3 - The Polaris IPLD500-3 Multi-Tap Dual-Sided Entry Connector features 3 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
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NSI Industries IPLD500-3 The Polaris IPLD500-3 Multi-Tap Dual-Sided Entry Connector features 3 ports sized for…

UPC: 662381925015


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Multiplier: 3

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Overview

The NSI Industries Polaris IPLD500-3 is a 3-port, multi-tap, dual-sided entry connector designed for efficient and secure wire splicing. This connector accommodates wire sizes from 500 MCM down to 4 AWG, making it versatile for various conductor types, including copper and aluminum. It features a robust aluminum alloy body encapsulated in high-dielectric strength plastisol insulation, offering excellent resistance to abrasion, chemicals, and UV rays. The dual-sided entry ports allow for access from either side, simplifying installation in tight spaces or complex wiring configurations. Each port is pre-loaded with an oxide inhibitor to ensure reliable, long-lasting connections. Removable access plugs cover the hex screws used for tightening, and additional plugs are provided to close unused entry ports, enhancing safety and preventing contamination. Installation is straightforward, requiring only a hex key and torque wrench, eliminating the need for additional tape or supplies. This design significantly reduces installation time and material costs. The connector is rated for 600V and a maximum operating temperature of 90 degrees Celsius (AL90CU). It is UL Listed 486B for dry locations. The IPLD500-3 is ideal for splicing applications within cable trays, panel boards, ducts, raceways, and troughs. It offers dual ratings for copper and aluminum cables with maximum amp ratings of 1612A (copper) and 1262A (aluminum). NSI Industries Polaris connectors are known for their innovative, pre-insulated design, offering a safe and code-compliant solution for parallel conductor installations.
  • Dual-Sided Wire Entry: Form secure connections between 3 conductors quickly using the double-side entry ports sized for wires between 500 MCM and 4 AWG
  • Ergonomic Design: Rounded corners and a smooth exterior finish over the abrasion-resistant plastisol insulation make Polaris connectors comfortable to grip
  • Removable Plugs: Each port and set screw comes with a secure plug to prevent debris from entering the insulated connector
  • Pre-filled Oxide Inhibitor: All 3 dual-sided entry (DSE) ports come pre-filled with an oxide inhibitor gel to prevent corrosion and provide low-contact resistance
  • Full Product Line: Polaris matches your application with multiple UL-listed parallel configurations across a range of gauges and number of ports

Specifications

Aluminum Conductor Max AMP
350 Amp
Aluminum Conductor Note
Dual Rated for use with copper and or aluminum cables. Not for use with fine-stranded, flexible cables
Application
Wire Termination
Color
Black
Connection Type
Hex Screw Terminal
Copper Conductor Max
430 Amp
Current Rating
1612 A (Copper), 1262 A (Aluminum)
Environmental Conditions
90 C
Finish
Plastisol Insulated
Housing Material
Aluminum
Housing Material
Aluminium
Material
Aluminum Alloy, Plastisol
Material
Aluminum
Mounting Type
Dual-Sided Entry
Number Of Conductors
3
Number of Poles
1
Poles
3
Series
Polaris IPLD
Size
500 MCM - 4 AWG
Size
L=4.010 - W=2.830 - H=2.910 IN
Special Features
(3) 500 MCM-4 AWG - Dual Rated
Standard
UL 486A/B
Temperature Rating
90 C
Temperature Rating, Maximum
194 F
Temperature Rating, Maximum
90 C
Temperature Rating, Minimum
194 F
Temperature Rating, Minimum
90 C
Type
Double Sided Entry
Voltage Rating
600 V
Warranty
1 Year
Wire Size
500 MCM-4 AWG
Wire Type
Class B & C
Wire/Cable Class
Class B, Class C
Package Dimensions (L x W x H)
4.01 IN x 2.83 IN x 2.91 IN
Package Dimensions (L x W x H)
10.1854 cm x 7.1882 cm x 7.3914 cm
Package Weight (Imperial)
0.790 L
Package Weight (Metric)
0.358 kg
The Polaris ISR-500 Multi-Tap In-Line Entry Connector features 2 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

ISR-500

The Polaris ISR-500 Multi-Tap In-Line Entry Connector features 2 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
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Panduit DV18-250B-3K Female Disconnect

DV18-250B-3K

Panduit DV18-250B-3K Female Disconnect
Rectangular Power Connectors, Housing, Receptacle / Plug, Wire-to-Wire, 1 Position, Wire & Cable, UL 94V-2, Power, Panel Mount

53884-1

Rectangular Power Connectors, Housing, Receptacle / Plug, Wire-to-Wire, 1 Position, Wire & Cable, UL 94V-2, Power, Panel Mount
The Polaris PL3/0-8 Uninsulated Multi-Tap Connector features 8 ports sized for 3/0 - 6 AWG wires. The body is made from aluminum alloy and plated for corrosion resistance. Each pass-through port features a hex screw used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

PL3/0-8

The Polaris PL3/0-8 Uninsulated Multi-Tap Connector features 8 ports sized for 3/0 - 6 AWG wires. The body is made from aluminum alloy and plated for corrosion resistance. Each pass-through port features a hex screw used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD350-12 Multi-Tap Dual-Sided Entry Connector features 12 ports sized for 350 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD350-12

The Polaris IPLD350-12 Multi-Tap Dual-Sided Entry Connector features 12 ports sized for 350 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD500-4 Multi-Tap Dual-Sided Entry Connector features 4 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD500-4

The Polaris IPLD500-4 Multi-Tap Dual-Sided Entry Connector features 4 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPL4-6 Multi-Tap Single Side Entry Connector features 6 ports sized for 4-14 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPL4-6

The Polaris IPL4-6 Multi-Tap Single Side Entry Connector features 6 ports sized for 4-14 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

Frequently Asked Questions

What is the operating voltage for IPLD500-3?

The IPLD500-3 operates on a voltage of 600V.

What is the temperature range for IPLD500-3?

The IPLD500-3 is rated for a temperature range of -40°C to 90°C.

What is the maximum current rating for IPLD500-3?

The IPLD500-3 has a maximum current rating of 500A.

What are the installation requirements for IPLD500-3?

The IPLD500-3 should be installed according to local electrical codes and standards.

What safety precautions should be taken with IPLD500-3?

Always follow safety guidelines and ensure the device is de-energized before installation or maintenance.

What type of connectors does IPLD500-3 use?

The IPLD500-3 uses PBTD-3-500 connectors.

Is IPLD500-3 compatible with other brands?

The IPLD500-3 is compatible with Burndy, Ilsco, and other listed brands.

What is the weight of IPLD500-3?

The IPLD500-3 weighs approximately 3.5 lbs.

How do I troubleshoot issues with IPLD500-3?

Check connections and ensure the device is properly powered and grounded.

How to Install the IPLD500-3 Controller

Step-by-step guide for installing and configuring the IPLD500-3 Controller, including wiring and calibration.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors, Oxide inhibitor gel

  1. Mount the controller

    Secure the IPLD500-3 controller to the designated mounting surface using the provided mounting screws. Ensure the controller is level and firmly attached.

  2. Strip wire insulation

    Using wire strippers, strip the wire insulation according to the specified lengths in the connector size chart. Ensure that the wire insulation extends at least 3/8" into the connector port.

  3. Connect the wires

    Insert each stripped conductor into a different connector port of the IPLD500-3. If oxidation is present on the conductors, clean them with a wire brush before insertion. Ensure the connector is pre-filled with oxide inhibitor gel.

  4. Secure the connections

    Tighten the pressure screws on the connectors according to the torque values provided in the installation instructions. Verify that all connections are secure and properly torqued.

  5. Calibrate the controller

    Follow the calibration procedure outlined in the user manual to ensure the IPLD500-3 is set up correctly for operation. This may involve adjusting settings based on the specific application.

Frequently Asked Questions about NSI Industries

How are Tork products typically installed?

Tork products are typically installed by trained technicians who follow a comprehensive commissioning process. This includes verifying the work environment, conducting electrical installation checks, performing internal and external equipment inspections, powering on the system, and executing operational tests to ensure compatibility and reliability.

What environmental ratings do Tork products have?

Tork products are designed to meet various environmental ratings, including NEMA Type 4X and Type 6, which provide protection against corrosion, windblown dust, rain, and occasional temporary submersion. These ratings ensure that Tork products can withstand harsh industrial environments while maintaining operational integrity.

What communication protocols do Tork products support?

Tork products support a comprehensive range of communication protocols, including PROFIBUS DP V1, PROFINET with dual port, EtherNet/IP with dual port, CANopen, and Modbus RTU integrated as standard. These protocols facilitate flexible network integration and high-performance communication across various industrial automation systems.

What are the key features of Tork products?

Tork products are designed with advanced features that enhance efficiency and reliability in industrial applications. Key features include integrated harmonics and EMC design for improved power quality, removable terminals for quick installation, and USB ports for easy troubleshooting. Additionally, Tork solutions emphasize user-friendly setup with application wizards and memory modules for convenient parameter management.

What are the main product lines offered by Tork?

Tork offers a diverse range of products primarily focused on industrial automation, including TORK® Photocontrols, lighting controls, and various electrical components such as enclosures, occupancy sensors, and grounding solutions. These products are designed to enhance efficiency and reliability in commercial and industrial applications.

What technical support does Tork offer?

Tork offers a comprehensive range of technical support services, including 24/7 customer support, on-site service management, and a technical hotline network. With three advanced technical support centers and over 8,000 hours of technical training conducted annually, Tork ensures certified expertise across 25+ languages to assist customers effectively. Their commitment to service is reflected in a 98% Service Level Agreement compliance rate, providing reliable support for all operational needs.

What industries and applications are Tork products used for?

Tork products are utilized across a variety of industries, including food processing, healthcare, hospitality, and manufacturing. They are designed for applications such as hand hygiene, surface cleaning, and dispensing solutions, ensuring efficiency and compliance in environments that require high standards of cleanliness and safety.

What certifications and standards do Tork products comply with?

Tork products comply with UL and cUL certifications, ensuring they meet rigorous safety and performance standards. Additionally, many models are designed to meet NEMA enclosure ratings, providing protection against environmental factors.

How are Remke products typically installed?

Remke products are typically installed through a systematic process that includes site audits to verify proper wiring, followed by remote or on-site commissioning. This commissioning involves installation verification, programming, and communication testing to ensure the system operates reliably and meets design specifications.

What accessories are available for Remke products?

Remke offers a wide range of accessories for their products, including panel mounting kits, fuse holders for voltage inputs, ferrites for communication modules, and current transformers. These accessories enhance the functionality and protection of Remke's industrial automation solutions, ensuring reliable performance in various applications.