Authorized NSI Industries Distributor
NSI Industries GL2038B - 1 Hole Short Barrel Copper Compression Lug for Flexible Copper Cable2/0AWG - 3/8" Bolt Compression lugs for flexible copper cables are connects that have a gentle, continuous flared end to ensure ease of cable insertion of flexible and extra flexible cables such as locomotive, welding, mining cable and more. The flared end also reduces pressure on the cable strands after installation and protects them from chafing and breakage as a result of cable movement. Tin-plated for corrosion resistance. Rated 600 volts for copper cables only. Single mounting hole.

NSI Industries GL2038B 1 Hole Short Barrel Copper Compression Lug for Flexible Copper Cable2/0AWG - 3/8" Bolt…

UPC: 662381036742


Documents & Media
Installation Instructions

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The NSI Industries GL2038B is a 1-hole short barrel copper compression lug engineered for flexible copper cables ranging from 2/0 AWG to 4 AWG. Designed for high-stress industrial applications, this lug features a gently flared end that simplifies cable insertion for locomotive, welding, mining, and other extra-flexible cable types. The flared design reduces pressure on cable strands post-installation, minimizing chafing and breakage caused by cable movement. Tin-plated for corrosion resistance, the GL2038B maintains low contact resistance over time while supporting 600V applications for copper cables only. A peep hole allows visual confirmation of complete cable insertion for secure termination. The lug is compatible with the NSI N12ID dieless compression tool, expanding its wire range for added versatility. Key dimensions include a barrel ID of 0.441", barrel OD of 0.563", length (L) of 2.24", width (W) of 0.81", and a mounting hole diameter (E) of 0.413". The distance from the connector end to the mounting hole center (A) is 0.472", with a tang length (B) of 0.721" and barrel length (B1) of 0.630". Temperature rated to 90°C, this lug is a critical component for reliable electrical connections in demanding environments.
  • 1-hole short barrel design for flexible copper cables (2/0 AWG to 4 AWG)
  • Gently flared end for easy cable insertion and reduced strand damage
  • Tin-plated for corrosion resistance and low contact resistance
  • Peep hole for visual confirmation of complete cable insertion
  • Compatible with NSI N12ID dieless compression tool for expanded wire range

Specifications

Application
Terminate, Splice, Tap Power Connectors
Cable Size
2/0 AWG (STR)
Color
Black
Connection Type
Compression
Environmental Conditions
90 C
Finish
Tin Plated
Material
Copper
Mounting
3/8 Mounting Hole IN
Mounting Type
Single Hole
Number Of Holes
1
Series
GL-B
Size
L=2.24 - W=.810 - OD=.560 - ID=.440
Size
2/0 AWG - 4 AWG, 3/8" Bolt
Special Features
2/0 AWG (STR) - 3/8 Mounting Hole
Standard
UL486A/B, UL467 (8 AWG -3/0 AWG)
Stud Size
3/8 IN
Type
Short Barrel - One Hole - Belled End
Voltage Rating
600 V
Warranty
1 Year
Package Dimensions (L x W x H)
2.24 IN x 0.81 IN x 0.563 IN
Package Dimensions (L x W x H)
5.6896 cm x 20.574 mm x 14.3002 mm
Package Weight (Imperial)
1.550 L
Package Weight (Metric)
0.703 kg
2 Hole Long Barrel Peep Hole Copper Compression Lug with Peep Hole 2/0 AWG - 1/4" Bolt - 5/8" Mounting Spacing Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. Allows easy inspection of the termination to assure complete cable insertion. Tin-plated to provide corrosion and low contact resistance. Marked with die index and color coded. Listed for 35KV maximum when properly installed. Rated 600V. cULus 486A/B Listed. UL467 Listed on sizes 6 AWG - 3/0 AWG. Temperature rating 90 degrees C.

L20N-14P

2 Hole Long Barrel Peep Hole Copper Compression Lug with Peep Hole 2/0 AWG - 1/4" Bolt - 5/8" Mounting Spacing Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. Allows easy inspection of the termination to assure complete cable insertion. Tin-plated to provide corrosion and low contact resistance. Marked with die index and color coded. Listed for 35KV maximum when properly installed. Rated 600V. cULus 486A/B Listed. UL467 Listed on sizes 6 AWG - 3/0 AWG. Temperature rating 90 degrees C.
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 2/0 AWG, Die Set 15CA45R, Die Color Code Black

54010

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 2/0 AWG, Die Set 15CA45R, Die Color Code Black
Copper metric butt splice, standard barrel, 70mm wire.

SCMS70-L

Copper metric butt splice, standard barrel, 70mm wire.
StandardBarrel TinnedCopperSplice300 MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

SC-300

StandardBarrel TinnedCopperSplice300 MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
Long Barrel TinnedCopperSplice1 AWG Long Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

C-1

Long Barrel TinnedCopperSplice1 AWG Long Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
2HoleShort Barrel Copper Compression Lug w/ PeepHole250MCM-1/2" Bolt Short Barrel Copper Compression Lugs with PeepHoleis a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

GL250N

2HoleShort Barrel Copper Compression Lug w/ PeepHole250MCM-1/2" Bolt Short Barrel Copper Compression Lugs with PeepHoleis a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
Long Barrel TinnedCopperSplice4 AWG Long Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

C-4

Long Barrel TinnedCopperSplice4 AWG Long Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
Long Barrel TinnedCopperSplice2 AWG Long Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

C-2

Long Barrel TinnedCopperSplice2 AWG Long Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

How to Install Copper Compression Connectors

This guide provides step-by-step instructions for installing copper compression connectors, ensuring secure and reliable electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush

Supplies needed:

Copper compression connectors, Cable

  1. Strip the conductor

    Carefully strip the insulation from the conductor without nicking the strands, ensuring the stripped length allows for complete insertion into the connector barrel.

  2. Clean the conductor

    Use a wire brush to clean the stripped portion of the conductor, removing any oxide films to ensure a good electrical connection.

  3. Insert the conductor

    Insert the cleaned and stripped conductor completely into the connector barrel, ensuring it fills the barrel fully.

  4. Crimp the connector

    Using the appropriate crimping tool, apply pressure to crimp the connector securely onto the conductor, following the manufacturer's suggested crimp locations.

  5. Verify the connection

    Inspect the crimped connection to ensure it is secure and that there are no visible gaps or loose strands.

Frequently Asked Questions about NSI Industries

How are Tork products typically installed?

Tork products are typically installed by trained technicians who follow a comprehensive commissioning process. This includes verifying the work environment, conducting electrical installation checks, performing internal and external equipment inspections, powering on the system, and executing operational tests to ensure compatibility and reliability.

What environmental ratings do Tork products have?

Tork products are designed to meet various environmental ratings, including NEMA Type 4X and Type 6, which provide protection against corrosion, windblown dust, rain, and occasional temporary submersion. These ratings ensure that Tork products can withstand harsh industrial environments while maintaining operational integrity.

What communication protocols do Tork products support?

Tork products support a comprehensive range of communication protocols, including PROFIBUS DP V1, PROFINET with dual port, EtherNet/IP with dual port, CANopen, and Modbus RTU integrated as standard. These protocols facilitate flexible network integration and high-performance communication across various industrial automation systems.

What are the key features of Tork products?

Tork products are designed with advanced features that enhance efficiency and reliability in industrial applications. Key features include integrated harmonics and EMC design for improved power quality, removable terminals for quick installation, and USB ports for easy troubleshooting. Additionally, Tork solutions emphasize user-friendly setup with application wizards and memory modules for convenient parameter management.

What are the main product lines offered by Tork?

Tork offers a diverse range of products primarily focused on industrial automation, including TORK® Photocontrols, lighting controls, and various electrical components such as enclosures, occupancy sensors, and grounding solutions. These products are designed to enhance efficiency and reliability in commercial and industrial applications.

What technical support does Tork offer?

Tork offers a comprehensive range of technical support services, including 24/7 customer support, on-site service management, and a technical hotline network. With three advanced technical support centers and over 8,000 hours of technical training conducted annually, Tork ensures certified expertise across 25+ languages to assist customers effectively. Their commitment to service is reflected in a 98% Service Level Agreement compliance rate, providing reliable support for all operational needs.

What industries and applications are Tork products used for?

Tork products are utilized across a variety of industries, including food processing, healthcare, hospitality, and manufacturing. They are designed for applications such as hand hygiene, surface cleaning, and dispensing solutions, ensuring efficiency and compliance in environments that require high standards of cleanliness and safety.

What certifications and standards do Tork products comply with?

Tork products comply with UL and cUL certifications, ensuring they meet rigorous safety and performance standards. Additionally, many models are designed to meet NEMA enclosure ratings, providing protection against environmental factors.

How are Remke products typically installed?

Remke products are typically installed through a systematic process that includes site audits to verify proper wiring, followed by remote or on-site commissioning. This commissioning involves installation verification, programming, and communication testing to ensure the system operates reliably and meets design specifications.

What accessories are available for Remke products?

Remke offers a wide range of accessories for their products, including panel mounting kits, fuse holders for voltage inputs, ferrites for communication modules, and current transformers. These accessories enhance the functionality and protection of Remke's industrial automation solutions, ensuring reliable performance in various applications.