ABB - Installation Products 54010 - Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 2/0 AWG, Die Set 15CA45R, Die Color Code Black
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ABB - Installation Products

54010

UPC: 786210540108

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Overview

The ABB Copper Two-Way Splice (SKU 54010) is a heavy-duty cast-copper connector engineered for secure, high-voltage conductor splices in industrial and utility applications. Designed for stranded copper conductors up to 2/0 AWG, this long-barrel splice ensures reliable electrical and mechanical performance in systems rated up to 35kV. The splice features a 2.38-inch length (dimension A) and 0.57-inch width (dimension B) with a 1.75-inch strip length requirement, optimized for compatibility with the 15CA45R die set (black color code). Its long barrel design maximizes crimp effectiveness and enhances wire pull-out strength, critical for high-capacity power systems. Tin plating prevents corrosion, while the inspection window allows visual confirmation of full conductor insertion. Compatible with Panduit TBM15I tools and specified competitor crimping systems, this splice delivers long-term service life in demanding environments. Ideal for electrical contractors and utility professionals requiring dependable, high-integrity connections in medium to high-voltage distribution networks.
  • Rated for 600V to 35kV applications with UL SP® listing
  • Designed for stranded copper conductors up to 2/0 AWG
  • Long barrel design (2.38" x 0.57") for enhanced pull-out strength
  • Compatible with 15CA45R die set (black color code)
  • Tin-plated for corrosion resistance with inspection window

Specifications

Application
Applications certified to 600 V and recommended up to 35 kV¥
Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Color
Black
Conductor Range
2/0 AWG
Connection Type
Two-Way Splice
Connection Type
Splice
Finish
Tin-Plated
Material
Copper
Material
Copper, Tin Plated
Mounting Type
Crimp
Size
2/0 AWG, Long Barrel
Size
2/0 AWG
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809 / UL E9809
Standard
UL E9809
Type
Splice Connector
Voltage Rating
35 kV
Voltage Rating
600 V
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.080 L
Package Weight (Metric)
0.036 kg
2 Hole Long Barrel Peep Hole Copper Compression Lug with Peep Hole 2/0 AWG - 1/4" Bolt - 5/8" Mounting Spacing Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. Allows easy inspection of the termination to assure complete cable insertion. Tin-plated to provide corrosion and low contact resistance. Marked with die index and color coded. Listed for 35KV maximum when properly installed. Rated 600V. cULus 486A/B Listed. UL467 Listed on sizes 6 AWG - 3/0 AWG. Temperature rating 90 degrees C.

L20N-14P

2 Hole Long Barrel Peep Hole Copper Compression Lug with Peep Hole 2/0 AWG - 1/4" Bolt - 5/8" Mounting Spacing Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. Allows easy inspection of the termination to assure complete cable insertion. Tin-plated to provide corrosion and low contact resistance. Marked with die index and color coded. Listed for 35KV maximum when properly installed. Rated 600V. cULus 486A/B Listed. UL467 Listed on sizes 6 AWG - 3/0 AWG. Temperature rating 90 degrees C.
Long Barrel Two-Way Copper Connector, Cable Size 2/0, Navy 125 (61), Length 3-1/8 Inches, Diameter 37/64 Inch, Die Color Black, Die Code 45, Tin Plated

271-30630-24

Long Barrel Two-Way Copper Connector, Cable Size 2/0, Navy 125 (61), Length 3-1/8 Inches, Diameter 37/64 Inch, Die Color Black, Die Code 45, Tin Plated
Copper metric butt splice, standard barrel, 70mm wire.

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Copper metric butt splice, standard barrel, 70mm wire.
Copper Two-Way Splice, Long Barrel, 1/0 AWG, Die Set 15CA42R, Pink

54009-TB

Copper Two-Way Splice, Long Barrel, 1/0 AWG, Die Set 15CA42R, Pink
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 3/0 AWG, Die Set 15CA49R, , Die Color Code Orange

54011

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 3/0 AWG, Die Set 15CA49R, , Die Color Code Orange
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 4/0 AWG, Die Set 15CA54R, Die Color Code Purple

54012-TB

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 4/0 AWG, Die Set 15CA54R, Die Color Code Purple
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 350 kcmil, Die Set 15CA71R, Die Color Code Red

54015

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 350 kcmil, Die Set 15CA71R, Die Color Code Red
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 750 kcmil, Die Set 15CA106R, Die Color Code Black

54023

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 750 kcmil, Die Set 15CA106R, Die Color Code Black

How to Install the 54010 High Voltage Connector

This guide provides step-by-step instructions for installing the 54010 high voltage connector safely and effectively.

Estimated time: 30m

Tools needed:

Screwdriver, Wire strippers, Crimping tool, Multimeter

Supplies needed:

High voltage connectors, Cable ties, Hose clamps

  1. Prepare the cable

    Train the cable into its final position, mark the splice center line, and cut any excess cable from each end.

  2. Strip the cable

    Remove the cable jacket, shield, and insulation from the conductors for a distance of 1/2 connector length plus a minimum of 1/2 inch.

  3. Insert the conductor

    Fully insert the conductor into the connector, ensuring it reaches the end of the connector.

  4. Crimp the connector

    Make the first crimp at one end of the connector next to the taper. Then, make a second crimp at the other end of the connector next to the taper.

  5. Perform overlapping crimping

    Crimp in overlapping steps starting from the 'start overlap' line towards the connector ends, ensuring no ridges are left.

  6. Finalize the crimp

    To ensure the connector is round and to avoid flash and ridges, repeat the crimping process with the tool rotated 90 degrees.

  7. Verify the installation

    Use a multimeter to check the integrity of the connection and ensure there are no shorts or open circuits.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.