ABB - Process Automation 3BSE036456R1 - AI825 Analog Input 4 ch
ABB - Process Automation

3BSE036456R1


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Overview

The ABB AI825 is a 4-channel analog input module designed for process automation systems. Manufactured by ABB Process Automation (SKU: 3BSE036456R1), this module converts analog signals into digital data for industrial control systems. It supports standard industrial analog inputs, including -20...20 mA, 0(4)...20 mA, -10...10 V, and 0(2)...10 V. Each of the four channels is galvanically isolated, offering a rated isolation of 250 V. The module provides 14-bit resolution plus sign with an accuracy of 0.1%. It requires a Module Termination Unit such as TU811, TU813, or TU831 for operation. This module is built for reliable operation in process industries, including chemical, oil & gas, and power generation. Input channels are individually configurable for signal type and range, with no additional configuration hardware required for basic operation.
  • 4 analog input channels
  • Individually galvanically isolated channels
  • Supports -20...20 mA, 0(4)...20 mA, -10...10 V, 0(2)...10 V signal types
  • 14-bit resolution plus sign
  • 0.1% accuracy with rated isolation of 250 V
  • Requires Module Termination Unit (TU811, TU813, TU831)
  • Manufacturer: ABB Process Automation
  • Article Number: 3BSE036456R1

Specifications

CE mark
Yes
Corrosion protection
ISA-S71.04: G3
Depth
102 mm (4.01"), 111 mm (4.37") including connector
Electrical safety
EN 61010-1, UL 61010-1, EN 61010-2-201, UL 61010-2-201
EMC
EN 61000-6-4, EN 61000-6-2
Equipment class
Class I according to IEC 61140; (earth protected)
HART
No
Height
119 mm (4.7")
High integrity
No
Intrinsic safety
No
Max ambient temperature
55C (131F), for vertical mounting in compact MTU 40C (104F)
Mechanical operating conditions
IEC/EN 61131-2
Mechanics
S800
Number of channels
4
Overvoltage categories
IEC/EN 60664-1, EN 50178
Pollution degree
Degree 2, IEC 60664-1
Power dissipation
Typ. 2.5 W, Max. 3.2 W
Protection class
IP20 according to IEC 60529
Rated insulation voltage
250 V
Redundancy
No
Relative humidity
5 to 95%, non-condensing
Resolution
14 bit plus sign
RoHS compliance
EU RoHS, UAE RoHS, CN RoHS
Signal specification
-20..+20 mA, 0(4)..20 mA, -10..+10 V, 0(2)..10V
SOE
No
Temperature, Operating
0 to +55C (+32 to +131F), approvals are issued for +5 to +55C
Temperature, Storage
-40 to +70C (-40 to +158F)
Type
Analog Input
WEEE compliance
DIRECTIVE/2012/19/EU
Weight
0.22 kg (0.49 lbs.)
Width
45 mm (1.77")
GT-2744

100-8010

GT-2744
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AI830A Analog input RTD 8 ch
The TORK DLC400BP SunSet 365-Day Astronomic Digital Timer is designed for providing total control over 4 different output channels in indoor or outdoor applications. Automate your home or office to save energy and money using the intuitive programming interface and light sensitive activation to activate lights or signage when the ambient light level drops below a customizable threshold. Features four output channel, different settings for holidays and seasons and a 6-month battery backup. Designed for commercial applications including lighting, HVAC equipment, signage, store windows and security or parking lot lights.

DLC400BP

The TORK DLC400BP SunSet 365-Day Astronomic Digital Timer is designed for providing total control over 4 different output channels in indoor or outdoor applications. Automate your home or office to save energy and money using the intuitive programming interface and light sensitive activation to activate lights or signage when the ambient light level drops below a customizable threshold. Features four output channel, different settings for holidays and seasons and a 6-month battery backup. Designed for commercial applications including lighting, HVAC equipment, signage, store windows and security or parking lot lights.
INTERFACE MODULE KIT HMI-01

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INTERFACE MODULE KIT HMI-01
The FSO 12 safety functions module supports the following functions according to EN/IEC 61800-5-2:2007: Safe Torque Off (STO) (standard feature of the drive), Safe Brake Control (SBC), Safe Stop 1 (SS1), and, Safely-Limited Speed (SLS). Additional safety functions supported but not specified in EN/IEC 61800-5-2:2007: Safe Stop Emergency (SSE), Safe Maximum Speed (SMS), and, Prevention of Unexpected Start-up (POUS). The FSO 12 does not operate the drive, it only monitors the actions of the drive and commands safety functions to be executed. The request for safety functions can come from an external safety system, safety PLC or from an FSO 12 internal fault. The FSO module monitors that the drive operates within the configured limits, and if the limits are exceeded, activates the STO function in the drive within the response time. Activation of the drive STO function removes the torque and, if so configured, applies the brake. Commissioning and configuration of the safety functions requires Drive composer pro (DCPT-01-KIT). NOTE: The Safe Torque Off (STO) function does not disconnect the voltage of the main and auxiliary circuits from the drive. NOTE: This module does not support an encoder in safety applications.

FSO-12-KIT

The FSO 12 safety functions module supports the following functions according to EN/IEC 61800-5-2:2007: Safe Torque Off (STO) (standard feature of the drive), Safe Brake Control (SBC), Safe Stop 1 (SS1), and, Safely-Limited Speed (SLS). Additional safety functions supported but not specified in EN/IEC 61800-5-2:2007: Safe Stop Emergency (SSE), Safe Maximum Speed (SMS), and, Prevention of Unexpected Start-up (POUS). The FSO 12 does not operate the drive, it only monitors the actions of the drive and commands safety functions to be executed. The request for safety functions can come from an external safety system, safety PLC or from an FSO 12 internal fault. The FSO module monitors that the drive operates within the configured limits, and if the limits are exceeded, activates the STO function in the drive within the response time. Activation of the drive STO function removes the torque and, if so configured, applies the brake. Commissioning and configuration of the safety functions requires Drive composer pro (DCPT-01-KIT). NOTE: The Safe Torque Off (STO) function does not disconnect the voltage of the main and auxiliary circuits from the drive. NOTE: This module does not support an encoder in safety applications.
Safety PLC with Pluto safety bus and analogue inputs. Totally 45 I/O: 8 combined failsafe analogue and digital inputs + 16 failsafe inputs + 15 non-failsafe outputs/failsafe inputs + 4 individually failsafe relay outputs + 2 individually failsafe transistor outputs. Analogue input range 0-10V/4-20mA.

2TLA020070R6600

Safety PLC with Pluto safety bus and analogue inputs. Totally 45 I/O: 8 combined failsafe analogue and digital inputs + 16 failsafe inputs + 15 non-failsafe outputs/failsafe inputs + 4 individually failsafe relay outputs + 2 individually failsafe transistor outputs. Analogue input range 0-10V/4-20mA.
RG_N CONTROLLER MODBUS RTU 2 WIRE + TERM RES

NRGC

RG_N CONTROLLER MODBUS RTU 2 WIRE + TERM RES
Aluminum Type PAC - Aluminum Parallel Groove Clamp with Cast Copper Liner for Wire Range Main: 336.4-1/0, 1/0-6 AR ASCR 400-2/0 Str., 1/0-6 AR AL/CU, Tap: ASCR 1/0 Str.-8 Sol. ALCU, Prefilled with Oxide Inhibitor.

PAC79

Aluminum Type PAC - Aluminum Parallel Groove Clamp with Cast Copper Liner for Wire Range Main: 336.4-1/0, 1/0-6 AR ASCR 400-2/0 Str., 1/0-6 AR AL/CU, Tap: ASCR 1/0 Str.-8 Sol. ALCU, Prefilled with Oxide Inhibitor.
E208i p SR G10 Controller

836266-001

E208i p SR G10 Controller
iR SERIES DIG OUT 16 SINK

iR-DQ16-N

iR SERIES DIG OUT 16 SINK

Frequently Asked Questions

What analog input signals does the ABB AI825 support?

The ABB AI825 supports -20...20 mA, 0(4)...20 mA, -10...10 V, and 0(2)...10 V analog input signals.

What is the resolution of the AI825 analog input module?

The AI825 analog input module offers a 14 bit + sign resolution.

Are the channels on the AI825 module galvanically isolated?

Yes, the ABB AI825 features individually galvanically isolated channels.

What is the rated isolation voltage for the AI825 module?

The ABB AI825 module has a rated isolation of 250 V.

What termination units are compatible with the AI825?

The AI825 module requires Module Termination Unit TU811, TU813, or TU831.

What is the accuracy of the AI825 analog input module?

The AI825 analog input module has an accuracy of 0.1%.

Frequently Asked Questions about ABB - Process Automation

What certifications and standards do ABB - Process Automation products comply with?

ABB - Process Automation products comply with an extensive range of international, national, and marine certifications, including IEC, EN, UL, CSA, CE, and marine classification society standards. Key certifications include IEC 60947 series standards for low-voltage switchgear, UL and CSA approvals for North American markets, CE marking for European compliance, and marine approvals from societies like Bureau Veritas, DNV, and Lloyd's Register of Shipping.

What industries and applications are ABB - Process Automation products used for?

ABB - Process Automation products are engineered for critical applications across multiple heavy-duty and process industries, including Chemical, Energy, Oil and Gas, Mining, Metals, Pulp and Paper, Marine and Offshore, Food and Beverage, and Water/Wastewater. Their solutions cover a wide range of applications such as pump and compressor systems, conveyors, cranes, hoists, fans, and complex industrial automation requirements, with specialized drive systems designed for high-reliability environments and sustainable industrial operations.

What technical support does ABB - Process Automation offer?

ABB - Process Automation offers comprehensive technical support through a full range of lifecycle services, including 24/7 support, software maintenance, technical assistance, repairs, spare parts logistics, training, and customized service agreements. Their technical support covers system diagnostics, cyber security, performance checks, and provides ongoing optimization to maximize plant availability, reliability, and operational excellence.

What are the main product lines offered by ABB - Process Automation?

ABB - Process Automation offers the comprehensive Compact Product Suite, which includes process controllers, field interfaces, HMIs, and control systems designed for industrial automation. Key product lines include the AC 800M Controller, S800 I/O systems, HR Series Controllers, SD/SDe Controllers, and ABB Ability™ Symphony® Plus platform. These products provide seamless integration, scalability, and high performance across process industries, supporting everything from small to large multi-system configurations.

What are the key features of ABB - Process Automation products?

ABB - Process Automation products feature a SIMPLE, SCALABLE, SEAMLESS, and SECURE total plant automation solution. The Symphony Plus system offers comprehensive integration across plant operations, supporting everything from small to large multi-system configurations with seamless device and system connectivity. Key capabilities include advanced cybersecurity, flexible control platforms, and the ability to integrate new technologies and functionalities incrementally while protecting existing control system investments.

What communication protocols do ABB - Process Automation products support?

ABB - Process Automation products support a comprehensive range of industrial communication protocols, including PROFIBUS DP V1, PROFINET with dual port, EtherNet/IP with dual port, CANopen, and Modbus RTU. Additional supported protocols include IEC 61850, OPC UA, and MasterBus 300, providing flexible connectivity for diverse industrial automation requirements.

What environmental ratings do ABB - Process Automation products have?

ABB - Process Automation products feature robust environmental ratings across multiple standards. Typical ratings include IP54 to IP66 protection levels, with options for dust-tight and water-resistant enclosures. Products are certified for various environmental conditions, including CSA and CE standards, with specific ratings for industrial and outdoor applications ranging from NEMA Type 1 to Type 4X enclosures.

What accessories are available for ABB - Process Automation products?

ABB - Process Automation offers a comprehensive range of accessories for motor protection and control products. Key accessories include expansion modules like the DX111-FBP.0 (digital inputs), VI150-FBP.0 (voltage module), and AI111.0 (analog/temperature module). Additional accessories span auxiliary contact blocks, electronic timers, interlocks, interface relays, terminal blocks, connection accessories, and mounting pieces for contactors and motor starters.

How are ABB - Process Automation products typically installed?

ABB - Process Automation products are installed through a comprehensive, professional process that includes precise equipment verification, systematic assembly, secure electrical connections, and thorough pre-commissioning and commissioning tests. Installation services cover critical steps such as foundation frame verification, equipment assembly, bushing and busbar installation, control cable connections, earthing system connection, and comprehensive functional testing to ensure optimal performance and reliability.

What is ABB - Process Automation's warranty policy?

ABB - Process Automation offers standard and extended warranty options for its industrial automation products. For specific product lines like S800 I/O, S900 I/O, Fieldbus, and AC 800M, customers can purchase extended warranty coverage ranging from 12 to 48 additional months. The extended warranty pricing is calculated as a percentage (3-12%) of the affected hardware articles in the order, with terms governed by ABB AB in Sweden's Process Control Products supply conditions.