ABB - Installation Products STEX250 - Star Teck Extreme hazardous location aluminum jacketed cable fitting. Hub size of 2-1/2 inch. Range over jacket from 1.825 - 2.375 inches.
ABB - Installation Products

STEX250

UPC: 786210996813


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Overview

The ABB STEX250 Star Teck Extreme fitting, SKU STEX250, is engineered for hazardous and explosion-proof locations. Constructed from durable aluminum, this fitting is designed to securely terminate jacketed cables. Its 2-1/2 inch hub size ensures compatibility with standard conduit systems. The Star Teck Extreme XP fitting builds upon the original Star Teck XP design, incorporating the advanced range-taking capabilities of the Star Teck Extreme series. This innovation simplifies selection for end-users operating in hazardous environments, significantly reducing the need for extensive inventory. Key benefits include: * **Simplified Inventory:** One fitting accommodates a broad range of cable jacket diameters, from 1.825 to 2.375 inches, minimizing stock requirements. * **Ease of Installation:** The design facilitates straightforward and efficient cable termination. * **Removable Armour Stops:** Offers enhanced flexibility during installation and maintenance. This fitting provides a reliable connection point for critical infrastructure in environments where safety and explosion prevention are paramount. The aluminum construction offers corrosion resistance suitable for various industrial settings. ABB - Installation Products is a trusted manufacturer in this sector, ensuring dependable performance for your hazardous location electrical installations.
  • Designed for hazardous and explosion-proof locations
  • Durable aluminum construction
  • 2-1/2 inch hub size
  • Accommodates jacket diameters from 1.825 - 2.375 inches
  • Simplifies selection and reduces inventory

Specifications

Application
For Hazardous Locations
Color
Red;Silver
Material
Aluminum
Size
2-1/2 Inches
Standard
UL E82038, CSA 23086
Type
Teck Cable Fittings
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
3.5000 L
Package Weight (Metric)
1.5880 kg
Entrance Cap, Threaded, Aluminum, Size 2-1/2 Inch

1207

Entrance Cap, Threaded, Aluminum, Size 2-1/2 Inch
Special 45 Degree Elbow Adapter, Metric Thread - Thread Inside/Outside M20x1.5/M20x1.5, Nickel-Plated Aluminum

MAVI-M20/01

Special 45 Degree Elbow Adapter, Metric Thread - Thread Inside/Outside M20x1.5/M20x1.5, Nickel-Plated Aluminum
Clamp-on service entrance cap for 4-inch EMT and rigid/IMC conduit. It is made of aluminum with a silver color and no additional finish. The enclosure is listed as Weatherhead.

95138

Clamp-on service entrance cap for 4-inch EMT and rigid/IMC conduit. It is made of aluminum with a silver color and no additional finish. The enclosure is listed as Weatherhead.
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Star Teck Extreme hazardous location aluminum jacketed cable fitting. Hub size of 3-1/2 inch. Range over jacket from 2.670 - 3.270 inches.

STEX350

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Star Teck hazardous location steel jacketed cable fitting. Hub size of 1/2 inch. Range over jacket from 0.600 - 0.760 inch.

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Star Teck Extreme hazardous location aluminum jacketed cable fitting. Hub size of 3 inch. Range over jacket from 2.265 - 2.840 inches.

STEX300

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Star Teck hazardous location steel jacketed cable fitting. Hub size of 3/4 inch. Range over jacket from 0.725 - 0.885 inch.

How to Install STEX250 Cable Fittings

This guide provides step-by-step instructions for installing STEX250 Star Teck™ extreme cable fittings, including cable preparation, assembly, and sealing with either liquid or putty compound. Ensure all circuits are de-energized before starting.

Estimated time: 1h 30m

Tools needed:

Hacksaw, Wooden dowel (for putty sealant application)

Supplies needed:

STEX250 cable fitting, SC4-KIT-1 LIQUID SEALANT (3 units), SC65 PUTTY SEALANT (5 units), Fiber damming material (for liquid sealant), Gloves and Personal Protective Equipment (PPE), Damp cloth

  1. De-energize Circuits and Prepare Cable

    WARNING: Risk of electrical shock. Before beginning, verify that all circuits are de-energized. Determine the required working length of conductors inside the enclosure or device. Remove a portion of the outer jacket to expose the armor, then cut the armor using a hacksaw. CAUTION: Do not nick or cut the conductor insulation.

  2. Trim Outer Jacket and Test Armor Stop

    Trim the outer jacket to expose the armor for a length of 1-3/4 inches, as specified for the STEX250 fitting. Test the inner conductor bundle by inserting the conductor ends into the armor stop opening. If the inner conductor bundle will not pass through the Armor Stop, unscrew and discard the Armor Stop.

  3. Feed Cable and Tighten Gland Nut

    Feed the prepared cable through the gland nut opening and push until the cable armor firmly hits the Armor Stop. Tighten the gland nut to a maximum torque of 1600 in-lbs or until an appropriate seal is obtained. Ensure the bushing and collar ring seal evenly around the cable’s outer jacket and are flush with the gland nut face. Verify the cable remains centered to obtain an optimal seal.

  4. Disassemble Fitting and Prepare Conductors

    Disassemble the hub from the body sub-assembly by loosening the union. Unscrew the sealing chamber from the body sub-assembly. If the Removable Armor Stop was not removed in Step 2, unscrew and discard it now. Trim the inner jacket to a length of 1/8 to 3/8 inches to expose the conductor bundle.

  5. Apply Liquid Sealing Compound (SC4-KIT-1)

    If using SC4-KIT-1 LIQUID SEALANT (suitable for all power and shielded data cables): Pack fiber damming material tightly into all voids between conductors and the body, spreading strands of any uninsulated grounding conductor where applicable. Screw the sealing chamber back onto the body subassembly until it completely seats. Position the cable/fitting vertically. Mix the liquid sealing compound following instructions provided on the compound package. Dispense the compound into the end of the sealing chamber, filling it to the top for STEX250. CAUTION: Remove all excess compound material from outside the sealing chamber with a damp cloth. Do not use abrasive cleaners.

  6. Apply Putty Sealing Compound (SC65)

    If using SC65 PUTTY SEALANT (do not use for shielded cables or cables with 5 or more conductors including ground): Spread insulated conductors slightly and spread strands of any uninsulated grounding conductor where applicable. Thoroughly mix the two parts of the sealing compound until the resulting mixture is one uniform blue color without any streaks. Usable life, after mixing, is 30 minutes at 70°F (21°C). WARNING: Wear gloves and other proper PPE. Apply a small portion of putty in the middle of insulated conductors and between individual strands of the uninsulated grounding conductor. Bring conductors back together and apply compound all around to form a plug, approximately equal to the sealing chamber's smallest inside diameter and length. Slide the sealing chamber onto the cable and compound, then screw it to the body sub-assembly until it completely seats. Remove any excess compound. Fill the throat area of the sealing chamber with compound, packing it tightly around conductors using a suitable wooden dowel. CAUTION: Remove all excess compound from outside the sealing chamber with a damp cloth.

  7. Mount Hub and Secure Assembly

    Mount the hub in the desired location. If using liquid sealant, wait approximately 1 hour for the compound to solidify. If using putty sealant, allow approximately 1 hour for the compound to set before disturbing conductors. Place the encapsulated assembly into the hub and secure it in position by tightening the union until it bottoms (metal to metal contact). If using putty, repack compound tightly around conductors if required.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.