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ABB - Installation Products MD1600 - T&B Method Traction Motor Disconnect Lug for Diesel-Electric Locomotives, Cable Size 100/24, Bolt Hole 3/8 Inch on 1 Inch Centers, Die Code 107

ABB Installation Products MD1600 T&B Method Traction Motor Disconnect Lug for Diesel-Electric Locomotives, Cable Size…

UPC: 786210614557


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Minimum Qty: 5

Multiplier: 5

*Contact for lower quantities*

Call (262) 252-1600 or email [email protected] for pricing and availability.

Overview

The ABB T&B Method Traction Motor Disconnect Lug, SKU MD1600, is a critical component for diesel-electric locomotive traction motor disconnect systems. Manufactured by ABB Installation Products, this lug is engineered for robust and reliable electrical connections in demanding rail applications. It is designed to accommodate cable sizes from 6 AWG (16 mm²) up to 350 kcmil (185 mm²), ensuring broad compatibility with various traction motor configurations. The lug features a precise bolt hole pattern with 3/8 inch holes spaced on 1 inch centers, facilitating secure mounting. The specified Die Code 107 indicates a specific manufacturing process ensuring consistent quality and performance. This disconnect lug is rated for copper wire only and operates at a temperature rating of 75°C. The terminal torque specification is 375 lb.inch (42 Nxm) for the 11/16-16 UNF lug bolt, with a tolerance of +5% / -10%. Its construction is optimized for the heavy-duty electrical demands of locomotive traction systems, providing a secure and efficient power path. This component is essential for maintenance, repair, and upgrade projects within railway rolling stock, upholding ABB's reputation for precision engineering and dependable installation products. The MD1600 is a testament to the durable and functional design required for critical railway electrical infrastructure.
  • Designed for diesel-electric locomotive traction motor disconnect systems
  • Accommodates cable sizes from 6 AWG (16 mm²) to 350 kcmil (185 mm²)
  • 3/8 Inch bolt holes on 1 Inch centers for secure mounting
  • Rated for copper wire only with a 75°C temperature rating
  • Terminal torque: 375 lb.inch (42 Nxm) for 11/16-16 UNF lug bolt

Specifications

Connection Type
Lug
Finish
Tin Plated
Material
Copper
Mounting Type
Bolt Hole Mounting
Size
Cable Size 100/24, Bolt Hole 3/8 Inch on 1 Inch Centers
Type
Motor Disconnect Lug
Voltage Rating
600 V
Package Dimensions (L x W x H)
4 IN x 4 IN x 3 IN
Package Dimensions (L x W x H)
10.16 cm x 10.16 cm x 7.62 cm
Package Weight (Imperial)
0.840 L
Package Weight (Metric)
0.381 kg
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T&B Method Traction Motor Disconnect Lug for Diesel-Electric Locomotives, Cable Size 550/24, Bolt Hole 5/16 Inch on 7/8 Inch Centers, Die Code 76
Tin-plated Copper Bare Ring Terminal is non-insulated and has a basic tongue type ring. Used for wire termination in applications with 1/4 Stud and 16-14 AWG. 100 per pack

R16-14

Tin-plated Copper Bare Ring Terminal is non-insulated and has a basic tongue type ring. Used for wire termination in applications with 1/4 Stud and 16-14 AWG. 100 per pack
KUBE Male (One Load) Copper Motor Pigtail Disconnect, Wire Size 2/0 AWG, Body Size 3, Die Color Code Black

MD20M-3

KUBE Male (One Load) Copper Motor Pigtail Disconnect, Wire Size 2/0 AWG, Body Size 3, Die Color Code Black
KUBE Female Copper Motor Pigtail Disconnect, Wire Size 2 AWG, Body Size 3, Die Color Code Brown

MD2F-3

KUBE Female Copper Motor Pigtail Disconnect, Wire Size 2 AWG, Body Size 3, Die Color Code Brown
KUBE Male (One Load) Copper Motor Pigtail Disconnect, Wire Size 2 AWG, Body Size 3, Die Color Code Brown

MD2M-3

KUBE Male (One Load) Copper Motor Pigtail Disconnect, Wire Size 2 AWG, Body Size 3, Die Color Code Brown
KUBE Female Copper Motor Pigtail Disconnect, Wire Size 2 AWG, Body Size 2, Die Color Code Brown

MD2F-2

KUBE Female Copper Motor Pigtail Disconnect, Wire Size 2 AWG, Body Size 2, Die Color Code Brown
KUBE Female Copper Motor Pigtail Disconnect, Wire Size 1 AWG, Body Size 3, Die Color Code Green

MD1F-3

KUBE Female Copper Motor Pigtail Disconnect, Wire Size 1 AWG, Body Size 3, Die Color Code Green
KUBE Male (One Load) Copper Motor Pigtail Disconnect, Wire Size 2 AWG, Body Size 2, Die Color Code Brown

MD2M-2

KUBE Male (One Load) Copper Motor Pigtail Disconnect, Wire Size 2 AWG, Body Size 2, Die Color Code Brown

How to Install the MD1600 Motor-Disconnect Lugs

This guide provides step-by-step instructions for installing MD1600 motor-disconnect lugs, ensuring secure and reliable electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Multimeter

Supplies needed:

Copper cables, Terminal connectors, Wire brush

  1. Strip the cable insulation

    Strip the insulation from the copper cable to the length specified in the installation table. Avoid nicking the strands to prevent breakage.

  2. Prepare the cable end

    Clean the cable end using a wire brush. Insert the cable into the terminal connector until it stops, and inspect through the peep hole to ensure it is fully inserted.

  3. Crimp the connector

    Insert the terminal connector into the appropriate die of the crimping tool and compress it in the center of the barrel recess. Ensure you are using the correct die to avoid defective connections.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safe handling.

  5. Verify connections

    Use a multimeter to verify that all connections are secure and functioning correctly before energizing the system.

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