ABB Installation Products K656YDSR-H0240 15-25kV 600 Series Deadbreak Direct Test Straight Receptacle Elbow with Test Point…
UPC: 783786316960
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 15-25kV voltage class, 600A continuous current rating
- Deadbreak design for safe load-break operation under energized conditions
- Elastimold® Direct Test System (EDTS) with capacitive test point for voltage verification
- Supports cable insulation diameters 0.850-1.050" and conductors 1/0-2/0 AWG
- Fully shielded, submersible molded rubber housing with 100% peroxide-cured EPDM materials
Specifications
Amperage Rating | 600 A |
Application | 15/25kV, 600 Amps |
Color | Black |
Conductor Range | 1/0 STR/COMPR AWG , 2/0 SOL/COMPT AWG |
Connection | Compression |
Connection Type | Compression Lug |
Environmental Conditions | All Weather Conditions, Fully Submersible |
Insulation | True |
Material | Aluminum |
Material | Housing - EPDM-Rubber |
Series | 600 Series |
Size | Cable Insulation Diameter 0.850 inch to 1.050 inch |
Size | 0.850-1.050 inch (insulation diameter) |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Deadbreak Direct Test Straight Receptacle Elbow with Test Point |
Voltage Rating | 15 to 25 kV |
Voltage Rating | 15-25kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
K655SR-J0240
600 Amp, 15/25kV, 600 Series Deadbreak Straight Receptacle with Cable Adapter, Lug and Retaining Ring. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 or Compacted Solid 2/0.
K655YSR-K2320
600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 1.090 inch to 1.310 inch. Copper Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 450 /Compacted Solid 500/550.K655YSR-G2260
600 Amp Separable Cable Joints, Straight Receptacle, 15/25KV, Dead Break, Cable Insulation Diameter 0.760 inch to 0.950 inch. Copper Compression Lug. Conductor Size AWG Compressed Stranded 3/0 or Solid 4/0 or mmSquared 85.01.K655YSR-F2220
15/25kV, 600 Amps, Deadbreak Straight Receptacle without Test Point. Contains Cable Adapter, Lug and Retaining Ring. Cable Insulation Diameter F - 0.640-0.820 inch. Copper Compression Lug. Conductor Size 220 - Stranded/Compressed #2, Solid/Compact #1.K655YSR-L0330
600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.K655YSR-M0380
600 Amp, 15/25KV, Straight Receptacle without Test Point, Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 700/750 or Compacted Solid 900.M655SR-L-2270
600 Amp, 35kV, 600 Series Deadbreak Straight Receptacle with Cable Adapter, Compression Lug. Cable Insulation Diameter 1.180 inch to 1.465 inch. Copper Compression Lug. Conductor Size 270 - 4/0 Compressed-Stranded or 250 kcmil Compact-Solid.Frequently Asked Questions
How is the receptacle connected or disconnected?
It can be easily connected or disconnected using standard hand tools and equipment, but only in a de-energized state.
Is the K656YDSR designed to be submersible?
Yes, the K656YDSR features a fully shielded, fully submersible molded rubber housing.
What is the momentary current rating?
The momentary current rating for both 15kV and 25kV voltage classes is 25kA Symmetrical for 10 cycles.
What is the continuous current rating?
The continuous current rating for both 15kV and 25kV voltage classes is 600 Amps.
What are the operating voltage limits for the 25kV class?
For the 25kV class, the maximum phase-to-ground operating voltage is 16.2kV and maximum phase-to-phase is 28kV.
What are the operating voltage limits for the 15kV class?
For the 15kV class, the maximum phase-to-ground operating voltage is 8.3kV and maximum phase-to-phase is 14.4kV.
What cable insulation diameters does it support?
The product supports cable insulation diameters from 0.640 inches to 1.935 inches.
What conductor sizes are compatible with this product?
It is compatible with aluminum and copper conductors ranging from #2 AWG to 1250 kcmil.
What is the K656YDSR product used for?
The K656YDSR is designed to provide a fully shielded, submersible cable connection on 15/25kV high-voltage "I", "Y", or "H" Bus.
What are the operating voltage limits for the 25kV class?
For the 25kV class, the maximum phase-to-ground operating voltage is 16.2kV and maximum phase-to-phase is 28kV.
How to Install K656 Series Deadbreak Receptacles
This guide provides step-by-step instructions for the safe installation and assembly of K656DCY, K656DCH, and K656DI Deadbreak Receptacles with Direct Access Ports on solid dielectric type cables.
Estimated time: 2h
Tools needed:
Hex wrench, Torque wrench with 15/16" socket, Wire brush, Assembly tool (650ATY or 600RRT), Rag, Approved safety solvent, Wire strippers
Supplies needed:
Receptacle housings, Cable adapters, Center sections (I, Wye, or H), Aluminum holding collars, Lubricant (supplied or ELASTIMOLD approved), Hex-head bolts, Crimp connectors, Belleville washers, Flat washers, Nylon venting rod, Tape (for markers), No. 14 AWG copper wire (or equivalent for grounding), ECS sealing device (optional), ECS grounding device (optional), Conductive copper strip (for flat metallic tape shielded cable)
- Prioritize Safety
DANGER: All apparatus must be de-energized during installation or removal of parts. Do not touch or move energized products. This product should be installed only by competent personnel trained in good safety practices involving high voltage electrical equipment. Failure to follow instructions will result in damage and serious injury.
- Inspect Components
Check contents of the package to ensure they are complete and undamaged. Inspect all components to ensure proper fit with the cable and/or mating products. Read the entire installation instructions before starting and have all required tools at hand, maintaining cleanliness throughout the procedure.
- Prepare Cable End
Wipe the outer jacket clean for a distance of 38 inches. Cut the cable end square to ensure maximum available length for crimp growth. If an ECS sealing device is being used, slide the tube onto the cable for a distance of 38 inches. Slide the receptacle housing onto the cable for a distance of 30 inches.
- Perform Cable Specific Preparation
Refer to the special cable preparation supplement included with these instructions and follow the procedure for your specific cable type (Jacketed Concentric Neutral Cable or Flat Metallic Tape Shielded Cable with Semi-con Shield). This involves precise jacket/shield removal, bending neutral wires, marking, beveling insulation, and thoroughly cleaning the cable surface.
- Install Cable Adapter
Remove any protruding cable insulation by cutting it even with the end of the cable adapter, taking care not to cut or nick the adapter or conductor. The exposed conductor should measure 4 3/4" - 5". Assemble the aluminum retaining ring over the conductor and snug it firmly against the cable adapter. Using the provided hex wrench, tighten the socket head screw hand tight. Confirm the exposed conductor measures 4 3/8" - 4 3/4".
- Prepare and Insert Conductor
Remove the protective cap from the crimp connector. If using aluminum cable, wire brush the conductor and immediately fully insert it into the crimp connector which contains inhibitor. Measure the distance from the end of the connector to the retaining ring. If the distance is over 7" (17.8cm), do not proceed and redo all previous work. Repeat steps 4-6 for all remaining cables to be joined.
- Align and Crimp Connectors
Prior to crimping, confirm components are positioned as shown in the instructions and that the bolt holes in the crimp connectors are positioned properly to align with the bolt holes of the mating part. Crimp each connector following the instructions packaged with the connectors, rotating each crimp 90 or 180 degrees. After crimping, measure the distance from the end of the connector to the holding collar. If the distance is over 7", do not proceed and redo all previous work.
- Assemble Washers and Bolts
Assemble the washers and bolt in the following order: flat washer against the spade contact, then the Belleville washer (concave side down), and finally the hex-head bolt. Hand tighten the bolt. The splice and cables are now in their final positions.
- Torque Tighten Bolts
Using a torque wrench with a 15/16" socket, tighten each bolt to 50 to 60 ft. lbs. Do not attempt to move or reposition any part of the assembly after the bolts are tightened.
- Lubricate and Position Housing
Apply supplied lubricant or ELASTIMOLD approved lubricant generously to the outside of the cable adapter, the area of the splice section, and the inside mating surface of the receptacle housing. Slide the receptacle housing over the cable adapter and up to the edge of the interface (position shown in instructions). Insert the nylon venting rod (supplied).
- Complete Housing Assembly
Attach the appropriate assembly tool (650ATY or 600RRT) as shown in the instructions. With the assembly tool in place, slowly raise the handle or turn the hex nut to slide the receptacle housing over the splice section. Remove the venting rod. WARNING: Do not place hand on threaded rod or guide shaft with the assembly tool in place. Repeat steps 10-11 for any remaining cables.
- Final Checks and Grounding
Check all cable adapters to make sure they are located properly and remove all vinyl tape markers. Complete the installation of any ECS grounding device according to the instructions included with that device. Connect a short length of No. 14 AWG copper wire (or equivalent) to the grounding eyes of the housings and to ground.
- Perform Direct Test (Optional)
To perform a direct test, a specific meter and test cap are required. The operating instructions for voltage measurement are included with the meter and test cap. DANGER: Not following these instructions or insertion of objects other than the test cap can cause serious or fatal injury. Removal of the insulated cap and installation of the voltage test cap must be done with a hotstick tool.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
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