ABB Installation Products K656LR-M0360 15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud…
UPC: 783786412808
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 15/25kV voltage class with 600 Amp continuous current rating
- Built-in test point for safe voltage testing without disconnection
- Aluminum compression lug supports 650/750 kcmil or 400 mm² conductors
- Cable insulation diameter range: 1.370" to 1.630"
- Meets ANSI/IEEE Standard 386 for medium-voltage applications
Specifications
Amperage Rating | 600 A |
Application | 15/25kV, 600 Amp Deadbreak Elbow Connection |
Color | Black |
Conductor Range | 650 kcmil , 750 to 800 kcmil |
Connection Type | Deadbreak Elbow |
Current Rating | 600 A |
Environmental Conditions | Fully Submersible |
Insulation | True |
Length | 13 in |
Length | 330.2 mm |
Material | Aluminum |
Material | Housing - EPDM-Rubber |
Series | K656LR |
Size | Cable Insulation Diameter 1.370 inch to 1.630 inch |
Special Features | Fully Shielded, Fully Submersible Molded Rubber Housing. 100 percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Can be Easily Connected or Disconnected using Standard Hand Tools and Equipment in a De-Energized State. Non-Corrosive, Capacitive Test Point |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Deadbreak Elbow Connector with Test Point |
Voltage Rating | 25 kV |
Voltage Rating | 15/25 kV |
Width | 10.36 in |
Width | 263.144 mm |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 6.4000 L |
Package Weight (Metric) | 2.9030 kg |
K656RLR-M0360
600 Amp, 15/25kV, 600 Series Deadbreak, Replacement Elbow with Test Point, Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 650 /Compacted Solid 750 /mmSquared Compact 400.
K655LR-N0300
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 1.515 inch to 1.780 inch. Conductor Size kcmil Compressed/Stranded 350 or Compact/Solid 400 or mm2 Compact 185.K656LR-G0240-SG3
15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 0.760 inch to 0.950 inch. Conductor Size Compressed/Stranded 1/0 or Compact/Solid 2/0. Cold Shrinkable Seal with Copper Braid and Constant Force Spring Included.K655LR-M0410-S
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 1.370 inch to 1.630 inch. Conductor Size kcmil Compressed/Stranded 1000. Cold-Shrinkable Jacket Seal Included.K656LR-M0320
15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 1.370 inch to 1.630 inch. Conductor Size Compressed/Stranded 450 or Compact/Solid 500/550.K656LR-H0230
15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 0.850 inch to 1.050 inch. Conductor Size Compressed/Stranded #1 or Compact/Solid 1/0 or mm2 Compact 50.K655LR-M0410
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 1.370 inch to 1.630 inch. Conductor Size kcmil Compressed/Stranded 1000.Frequently Asked Questions
What is the maximum operating voltage for the K656LR elbow connector?
For the 15kV voltage class, the maximum operating voltage is 8.3kV phase-to-ground. For the 28kV voltage class, it is 16.2kV phase-to-ground.
What conductor sizes can the K656LR handle?
The K656LR can be used with conductor sizes ranging from #2 AWG to 1250 kcmil for both aluminum and copper conductors.
What is the continuous current rating for this elbow connector?
The K656LR elbow connector has a continuous current rating of 600 Amps.
What is the impulse withstand rating for the 28kV voltage class?
The impulse withstand rating for the 28kV voltage class is 140kV BIL (1.2 x 50 microsecond wave).
What is the AC one-minute withstand voltage for the 15kV class?
The AC one-minute withstand voltage for the 15kV voltage class is 34kV.
What insulation diameters does the K656LR accommodate?
The K656LR accommodates insulation diameters ranging from 0.640 inches to 1.935 inches.
What is the corona extinction rating for the 28kV voltage class?
The corona extinction rating for the 28kV voltage class is 21.5kV AC at 3pC sensitivity.
What is the momentary current rating for the K656LR?
The K656LR has a momentary current rating of 25kA Sym for 10 Cycles.
What type of cable shield is compatible with the K656LR?
The K656LR is compatible with jacketed concentric neutral cables and copper tape shield cables.
Is a grounding device recommended for certain cable types?
Yes, an ECS cable seal grounding device is highly recommended when using the K656LR on metallic tape shield or drain wire cable for safety.
How to Install Elastimold 655/675LR Deadbreak Elbow Connectors
Install 600-ampere or 900-ampere deadbreak elbow connectors for fully shielded, submersible cable connections to high voltage apparatus on 15kV and 25kV class systems. This guide covers cable preparation, lug crimping, elbow installation, and grounding.
Estimated time: 1h 30m
Tools needed:
Wire strippers, Crimping tool (per lug instructions), Wire brush (for aluminum conductors), Hotstick, Suitable voltage sensing device, Torque wrench (for mating parts)
Supplies needed:
Elastimold 655/675LR or K655/K675LR Elbow Connector Kit, No. 14 AWG Copper wire (or equivalent), Suitable grounding connector, HV insulated cap(s) or connector(s), Silicone lubricant
- De-energize and Inspect Apparatus
Ensure all apparatus are de-energized before beginning installation or removal of parts. Do not touch or move energized products. Inspect all parts for damage, correct rating, and compatibility with mating parts. Remove any protective shipping covers and replace with appropriate HV insulated caps or connectors before energizing.
- Prepare Cable Slack and Clean Surface
Assemble the cable in its final position, ensuring enough slack to allow for elbow removal. For concentric neutral cable, unwind the neutral wires. Cut the cable 1-3/4 inches (45mm) from the centerline of the mating product. Clean the outer surface of the cable for a distance of 24 inches (610mm) or up to the bent back concentric neutral wires.
- Prepare Cable Insulation and Shield
Follow the specific cable preparation instructions (STEPS A, B, or C) provided in the product documentation for your cable type (e.g., 20MA/21MA grounding device, 600ECS Jacket Cable Seal, UNISHIELD/LEAD SHEATH, Jacketed/Non-Jacketed). This involves removing the outer jacket (if applicable) and preparing the cable insulation and semi-con shield to the specified dimensions.
- Install Cable Adapter
Bevel the end of the cable insulation at a 45-degree angle, approximately 1/4 inch (6mm) back. Thoroughly clean and then lubricate the cable insulation, always working toward the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker.
- Trim Insulation and Verify Conductor Length
Remove the protruding cable insulation by cutting it even with the end of the cable adapter. Be careful not to cut or nick the cable adapter or the conductor. The length of the exposed conductor must be between 4-1/4 inches and 4-9/16 inches (108mm-116mm). If the length is outside this range, redo the assembly.
- Insert and Crimp Compression Lug
For copper conductors, fully insert the conductor into the compression lug. For aluminum conductors, wire brush the conductor immediately before fully inserting it into the lug. Measure the 'Check Dimension' before crimping; it must be less than 6-3/8 inches. Crimp the compression lug according to the instructions supplied with the lug. Wipe all excess inhibitor from the lug and cable adapter. The distance from the end of the lug to the cable adapter after crimping must be between 6-3/8 inches and 7-1/8 inches (162mm-181mm).
- Lubricate and Install Elbow
Lubricate the cable adapter and the inside of the elbow cable entrance. Install the elbow onto the cable adapter until it cannot advance further. Verify that the cable adapter remains flush with the tape marker; if not, reposition the cable adapter. Remove the tape marker.
- Prepare Mating Products
Remove protective caps from both the elbow and the mating part. If the mating part is not equipped with a stud, hand tighten the threaded stud supplied with the elbow into the mating part. Clean and lubricate both the elbow and the mating part with the supplied lubricant, ensuring surfaces remain clean.
- Connect Elbow to Mating Part
Push the elbow onto the mating part, carefully aligning the hole in the compression lug with the stud on the mating part.
- Connect Opposite Mating Part and Torque
Clean and lubricate the mating part for the opposite end of the elbow. Insert this mating part into the elbow. Engage the threads and hand tighten. Torque the mating part according to the specific instructions supplied with that mating part. When constructing 600-amp L-Kits, ensure each component is tightened to its specified torque.
- Install Insulating Plug Cap (If Applicable)
If an insulating plug is used as a mating part, clean and lubricate the inner surface of the voltage detection cap. Place the cap on the elbow and push down hard until it snaps into place.
- Ground the Cable Shield
Insert one end of a wire (at least No. 14 AWG Copper ampacity equivalent) through the grounding eye and twist to form a small loop, taking care not to damage the eye. Connect this wire to ground using a suitable connector. The cable shield must be grounded; follow instructions supplied with any grounding device or use an alternate method. It is also recommended to waterproof the cable jacket at this point to prevent moisture ingress.
- Perform Voltage Test
Remove the test point cap with a hotstick, peeling it off at an angle. WARNING: The voltage test point is a capacitance device, not directly connected to the conductor. Do not use conventional voltage measuring equipment. Use a suitable sensing device designed for capacitive test points, following its manufacturer's directions, to determine if the cable is energized. Treat the elbow as energized until the 'no voltage' indication is confirmed by other means to prevent serious injury.
- Replace Test Point Cap
After the voltage detection has been made, clean and lubricate the inside surface of the test point cap with silicone lubricant. Replace the cap securely onto the test point.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.