Authorized ABB Distributor (Installation Products)
ABB - Installation Products K656LR-K0240 - 15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 1.090 inch to 1.310 inch. Conductor Size Compressed/Stranded 1/0 or Compact/Solid 2/0.

ABB Installation Products K656LR-K0240 15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud…

UPC: 783786446278


Documents & Media
Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call (262) 252-1600 or email [email protected] for pricing and availability.

Overview

The ABB K656LR-K0240 is a 15/25kV 600 Amp Series Deadbreak Elbow with Test Point, designed for medium-voltage cable terminations in industrial and utility applications. This deadbreak elbow provides a reliable, insulated connection for 1.090 inch to 1.310 inch cable insulation diameters, supporting compressed/stranded 1/0 AWG or compact/solid 2/0 AWG conductors. The kit includes an insulated plug, cap, stud, lug, and cable adapter, ensuring a complete termination solution. This deadbreak elbow is rated for 600 Amps continuous current, making it suitable for distribution systems requiring medium-voltage terminations. The aluminum compression lug provides secure conductor termination, while the integrated test point allows for safe voltage verification without disconnecting the cable. The deadbreak design ensures the system remains energized during installation or maintenance, reducing downtime. Common applications include utility substations, industrial power distribution, renewable energy systems, and commercial facilities where medium-voltage cable terminations are required. The ABB K656LR-K0240 meets industry standards for medium-voltage deadbreak elbows, providing a dependable solution for safe and efficient cable terminations.
  • Rated for 15/25kV, 600 Amps continuous current
  • Supports cable insulation diameters from 1.090 inch to 1.310 inch
  • Compatible with 1/0 AWG (compressed/stranded) or 2/0 AWG (compact/solid) conductors
  • Includes insulated plug, cap, stud, lug, and cable adapter
  • Integrated test point for safe voltage verification without disconnection

Specifications

Amperage Rating
600 A
Application
15/25kV, 600 Amp Deadbreak Elbow Connection
Color
Black
Conductor Range
1/0 STR/COMPR AWG , 2/0 SOL/COMPT AWG
Environmental Conditions
Fully Submersible
Insulation
True
Length
13 in
Length
330.2 mm
Material
Housing - EPDM-Rubber
Special Features
Fully Shielded, Fully Submersible Molded Rubber Housing. 100 percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Can be Easily Connected or Disconnected using Standard Hand Tools and Equipment in a De-Energized State. Non-Corrosive, Capacitive Test Point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Elbow Connector with Test Point
Voltage Rating
25 kV
Width
10.36 in
Width
263.144 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
7.2500 L
Package Weight (Metric)
3.2890 kg
15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size Compressed/Stranded 1/0 or Compact/Solid 2/0. Cold-Shrinkable Jacket Seal Included.

K656LR-J0240-S

15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size Compressed/Stranded 1/0 or Compact/Solid 2/0. Cold-Shrinkable Jacket Seal Included.
6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM

54211116

6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM
Elbow Connector with Test Point, 600 Amp, Dead Break, 15/25 KV, Cable Insulation Diameter 1.180 inch to 1.465 inch. Copper Compression Lug. Conductor Size AWG Compressed/Stranded 500 or Solid 600 or mm2 250/300.

K656LR-L2330

Elbow Connector with Test Point, 600 Amp, Dead Break, 15/25 KV, Cable Insulation Diameter 1.180 inch to 1.465 inch. Copper Compression Lug. Conductor Size AWG Compressed/Stranded 500 or Solid 600 or mm2 250/300.
15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 1.180 inch to 1.465 inch. Conductor Size Compressed/Stranded 300 or Compact/Solid 350 or mm2 Compact 150.

K656LR-L0290

15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 1.180 inch to 1.465 inch. Conductor Size Compressed/Stranded 300 or Compact/Solid 350 or mm2 Compact 150.
15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 0.850 inch to 1.050 inch. Conductor Size Compressed/Stranded 500 or Compact/Solid 600 or mm2 Compact 250/300.

K656LR-H0330

15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 0.850 inch to 1.050 inch. Conductor Size Compressed/Stranded 500 or Compact/Solid 600 or mm2 Compact 250/300.
15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 1.090 inch to 1.310 inch. Conductor Size Compressed/Stranded 3/0 or Compact/Solid 4/0 or mm2 Compact 95.

K656LR-K0260

15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 1.090 inch to 1.310 inch. Conductor Size Compressed/Stranded 3/0 or Compact/Solid 4/0 or mm2 Compact 95.
15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 1.180 inch to 1.465 inch. Conductor Size Compressed/Stranded 350 or Compact/Solid 400 or mm2 Compact 185.

K656LR-L0300

15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 1.180 inch to 1.465 inch. Conductor Size Compressed/Stranded 350 or Compact/Solid 400 or mm2 Compact 185.
15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 1.180 inch to 1.465 inch. Conductor Size Compressed/Stranded 450 or Compact/Solid 500/550.

K656LR-L0320

15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 1.180 inch to 1.465 inch. Conductor Size Compressed/Stranded 450 or Compact/Solid 500/550.

Frequently Asked Questions

What is the maximum operating voltage for the K656LR elbow connector?

For the 15kV voltage class, the maximum operating voltage is 8.3kV phase-to-ground. For the 28kV voltage class, it is 16.2kV phase-to-ground.

What conductor sizes can the K656LR handle?

The K656LR can be used with conductor ranges from #2 AWG to 1250 kcmil for both aluminum and copper conductors.

What is the insulation diameter range for this elbow connector?

The K656LR is designed for insulation diameters ranging from 0.640 inches to 1.935 inches.

What standards does the K656LR meet?

The K656LR meets ANSI/IEEE Standard 386, Latest Revision.

What is the continuous current rating for the K656LR?

The K656LR has a continuous current rating of 600 Amps.

What is the momentary current rating for the K656LR?

The K656LR has a momentary current rating of 25kA Sym for 10 Cycles.

What is the impulse withstand rating for the 28kV class?

For the 28kV voltage class, the impulse withstand rating is 140kV BIL (1.2 x 50 microsecond wave).

What is the AC one-minute withstand for the 15kV class?

The K656LR has a 34kV AC one-minute withstand rating for the 15kV voltage class.

What is the AC corona extinction rating for the 28kV class?

For the 28kV voltage class, the corona extinction rating is 21.5kV AC at 3pC sensitivity.

What accessories are available for the K656LR?

Optional accessories allow for visible external separation, by-pass, isolation, dead-ending, grounding, testing, and adding taps, surge arrestors, and fault current indicators.

How to Install Elastimold Deadbreak Elbow Connectors (655/675LR & K655/K675LR)

This guide provides step-by-step instructions for the safe and proper installation of Elastimold 655/675LR and K655/K675LR deadbreak elbow connectors on 15kV and 25kV class systems, including cable preparation, lug crimping, and final assembly.

Estimated time: 1h 30m

Tools needed:

Wire brush, Crimping tool, Hotstick, Suitable sensing device, Torque wrench, Wire strippers, Knife or utility blade

Supplies needed:

655/675LR or K655/K675LR Elbow Connector, Cable Adapter, Compression Lug, Insulating Plug (if used), Lubricant (silicone lubricant), Stud Prepack (threaded stud), No. 14 AWG Copper wire (or equivalent ampacity), Suitable connector (for grounding wire), HV insulated cap(s) or connector(s), Waterproofing material

  1. Perform Pre-Installation Safety Checks

    Ensure all apparatus are de-energized. Inspect all parts for damage, proper rating, and compatibility with mating parts. Remove any protective shipping covers and replace them with appropriate HV insulated caps or connectors before energizing. Verify package contents are complete and components fit properly. Gather all required tools and maintain cleanliness throughout the procedure.

  2. Position and Cut Cable

    Assemble the cable in its final position, ensuring enough slack for adequate clearance. For concentric neutral cable, unwind the concentric neutral wires. Cut the cable 1-3/4” (45mm) from the centerline of the mating product.

  3. Clean Cable Outer Surface

    Clean the outer surface of the cable for a distance of 24” (610mm) or up to the bent back concentric neutral wires.

  4. Prepare Cable Insulation

    Remove the outer jacket (if applicable) and prepare the cable according to the specific cable type as detailed in the provided diagrams, ensuring correct insulation and semi-con shield lengths.

  5. Install Cable Adapter

    Bevel the end of the cable insulation at a 45-degree angle, approximately 1/4” (6mm) back. Thoroughly clean and lubricate the cable insulation, working toward the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker.

  6. Prepare Conductor Length

    Remove the protruding cable insulation by cutting it even with the end of the cable adapter. Do not cut or nick the cable adapter or the conductor. Verify the length of the exposed conductor is between 4-1/4” to 4-9/16” (108mm-116mm); if not, redo the assembly.

  7. Crimp Compression Lug

    For copper conductors, fully insert the conductor into the compression lug. For aluminum conductors, wire brush the conductor and immediately fully insert it. Measure the “Check Dimension” before crimping; it must be less than 6-3/8”. Crimp the compression lug following the instructions supplied with the lug. Wipe all excess inhibitor from the compression lug and cable adapter surface after crimping. Verify the distance from the end of the compression lug to the cable adapter after crimping is between 6-3/8” to 7-1/8” (162mm-181mm); if not, redo the assembly.

  8. Install Elbow onto Cable Adapter

    Lubricate the cable adapter and the inside of the elbow cable entrance. Install the elbow onto the cable adapter until it cannot advance further. Ensure the cable adapter is still flush with the tape marker; if not, reposition the cable adapter. Remove the tape marker.

  9. Prepare Mating Products

    Remove protective caps from the elbow and the mating part. Hand tighten the threaded stud (supplied with the elbow) into the mating part if it is not already equipped with one. Clean and lubricate both the elbow and the mating part with the supplied lubricant, keeping surfaces clean. DANGER: Do not connect or disconnect mating products while energized. Do not energize while disconnected.

  10. Connect Elbow to Mating Part

    Push the elbow onto the mating part, aligning the hole in the compression lug with the stud on the mating part.

  11. Connect Opposite Mating Part (if applicable)

    Clean and lubricate the mating part for the opposite end of the elbow. Insert the mating part into the elbow. Engage the threads and hand tighten. Torque the mating part according to its supplied instructions.

  12. Install Insulating Plug (if used)

    If an insulating plug is used as a mating part, clean and lubricate the inner surface of the voltage detection cap. Place the cap on the elbow and push down hard until it snaps into place.

  13. Ground the Cable Shield

    Insert one end of a No. 14 AWG Copper wire (or equivalent ampacity) through the grounding eye and twist to make a small loop, ensuring not to damage the eye. Connect the wire to ground using a suitable connector. Ground the cable shield according to the instructions supplied with the grounding device, or through an alternate method if no device is used. Waterproof the cable jacket at this point to prevent moisture entry.

  14. Perform Voltage Test

    Remove the test point cap with a hotstick, peeling it off at an angle. WARNING: The voltage test point is a capacitance device; do not use conventional voltage measuring equipment. Use a suitable sensing device designed for capacitive test points and follow its manufacturer's directions. Treat the elbow as energized until the “no voltage” indication is confirmed by other means to prevent serious or fatal injury. After voltage detection, clean and lubricate the inside surface of the cap with silicone lubricant and replace it on the test point.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.