ABB - Installation Products K656LR-G2240 - 15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Copper Compression Lug. Cable Insulation Diameter 0.760 inch to 0.950 inch. Conductor Size Compressed/Stranded 1/0 or Compact/Solid 2/0. No Sealing Kit
ABB - Installation Products

K656LR-G2240

UPC: 075114269513


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Overview

The ABB K656LR-G2240 is a 15/25kV 600 Amp Series Deadbreak Elbow designed for medium-voltage cable terminations. This deadbreak connector features a built-in test point for safe voltage verification without service interruption. The unit includes an insulated plug, cap, stud, lug, and cable adapter, all compatible with copper compression lugs. It supports cable insulation diameters from 0.760 inch to 0.950 inch and accommodates conductor sizes of 1/0 compressed/stranded or 2/0 compact/solid. The deadbreak design ensures reliable performance in underground and pad-mounted switchgear applications. This elbow eliminates the need for a sealing kit, reducing installation complexity and potential failure points. Ideal for utility, industrial, and commercial power distribution systems requiring safe, maintenance-free terminations.
  • 15/25kV rated voltage for medium-voltage applications
  • 600 Amp continuous current rating
  • Built-in test point for safe voltage verification
  • Supports cable insulation diameters 0.760" to 0.950"
  • Compatible with 1/0 or 2/0 copper conductors

Specifications

Amperage Rating
600 A
Application
15/25kV, 600 Amp Deadbreak Elbow Connection
Color
Black
Conductor Range
1/0 STR/COMPR AWG , 2/0 SOL/COMPT AWG
Connection Type
Compression Lug
Current Rating
600 A
Environmental Conditions
Fully Submersible
Insulation
True
Length
13 in
Length
330.2 mm
Material
Copper
Material
Housing - EPDM-Rubber
Series
K656LR
Size
Cable Insulation Diameter 0.760 inch to 0.950 inch
Special Features
Fully Shielded, Fully Submersible Molded Rubber Housing. 100 percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Can be Easily Connected or Disconnected using Standard Hand Tools and Equipment in a De-Energized State. Non-Corrosive, Capacitive Test Point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Elbow Connector with Test Point
Voltage Rating
25 kV
Voltage Rating
15/25 kV
Width
10.36 in
Width
263.144 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
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25/28kV, 200 Amps, Loadbreak Elbow, no Sealing Kit, Cable Insulation Diameter 1.090-1.310 inches, (27.69-33.27 mm), Bi-Metal Compression Lug, Conductor Size 4/0 Stranded/Compressed, 250 Solid/Compact. No Test Point. Kit Contains Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Lubricant, Installion Instruction Sheet and Crimp Chart.

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25/28kV, 200 Amps, Loadbreak Elbow, Built in Jacket Seal, Cable Insulation Diameter 1.090-1.310 inches, (27.69-33.27 mm), Bi-Metal Compression Lug, Conductor Size 1/0 Stranded/Compressed, 2/0 Solid/Compact. No Test Point. Kit Contains Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Lubricant, Installion Instruction Sheet and Crimp Chart.

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Frequently Asked Questions

What is the maximum current rating?

This elbow has a continuous current rating of 600 Amps.

Does this elbow include a test point?

Yes, the K656LR-G2240 features a built-in test point for voltage verification.

What voltage ratings does this elbow support?

The K656LR-G2240 supports 15kV and 25kV medium-voltage applications.

What cable insulation diameters are compatible?

The elbow supports cable insulation diameters from 0.760 inch to 0.950 inch.

What conductor sizes does this elbow accept?

It accepts 1/0 compressed/stranded or 2/0 compact/solid copper conductors.

Is a sealing kit required for installation?

No, this elbow does not require a sealing kit for installation.

What materials are included with the elbow?

The kit includes an insulated plug, cap, stud, lug, and cable adapter.

Is this elbow suitable for underground applications?

Yes, the deadbreak design is ideal for underground and pad-mounted switchgear.

How to Install K656LR-G2240 Deadbreak Elbow Connectors

This guide provides detailed instructions for the safe and proper installation of K656LR-G2240 deadbreak elbow connectors, including cable preparation, assembly, and grounding procedures for high voltage systems.

Estimated time: 1h

Tools needed:

Wire strippers, Crimping tool, Hotstick, Wire brush (for aluminum conductor), Torque wrench, Suitable voltage sensing device

Supplies needed:

K656LR-G2240 Elbow Connector kit (includes Elbow, Cable Adapter, Compression Lug, Insulating Plug, Lubricant, Stud Prepack), Cable (appropriate type for the connector), Grounding device (e.g., 20MA or 21MA) or alternative grounding materials, No. 14 AWG Copper wire (or equivalent), Suitable connector for grounding wire, HV insulated cap(s) or connector(s) (if replacing shipping covers), Silicone lubricant

  1. Prepare the Cable for Connection

    DANGER: De-energize all apparatus in the work area before proceeding. Assemble the cable in its final position with enough slack to allow for elbow removal. For concentric neutral cable, unwind the neutral wires. Cut the cable 1-3/4” (45mm) from the centerline of the mating product. Clean the outer surface of the cable for a distance of 24” (610mm) or up to the bent back concentric neutral wires. Remove the outer jacket (where applicable) and prepare the cable insulation, semi-con shield, and tape marker according to the specified dimensions (9-3/4”, 10-3/4”, 12-3/4” from the cut end).

  2. Install the Cable Adapter and Compression Lug

    Bevel the end of the cable insulation at a 45-degree angle, approximately 1/4” (6mm) back. Thoroughly clean and then lubricate the cable insulation, always working towards the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker. Remove the protruding cable insulation by cutting it even with the end of the cable adapter, ensuring the exposed conductor length is between 4-1/4” and 4-9/16” (108mm-116mm). Do not cut or nick the cable adapter or the conductor. For aluminum conductors, wire brush the conductor immediately before fully inserting it into the compression lug. Measure the 'Check Dimension' before crimping (this dimension must be less than 6-3/8”). Crimp the compression lug following the crimping instructions supplied with the lug. Wipe off all excess inhibitor from the compression lug and cable adapter surface after crimping. The distance from the end of the compression lug to the cable adapter after crimping must be between 6-3/8” to 7-1/8” (162mm-181mm).

  3. Assemble the Elbow Connector to Mating Parts

    Lubricate the cable adapter and the inside of the elbow cable entrance. Install the elbow onto the cable adapter until the elbow cannot advance further. Make sure the cable adapter is still flush with the tape marker; if not, reposition the cable adapter. Remove the tape marker. Remove any protective caps from the elbow and the mating part. Hand tighten the threaded stud (supplied with the elbow) into the mating part if the mating part is not already equipped with a stud. Clean and lubricate both the elbow and the mating part with the lubricant supplied. Push the elbow onto the mating part, carefully lining up the hole in the compression lug with the stud on the mating part. For the opposite end of the elbow, clean and lubricate the mating part, insert it into the elbow, engage the threads, hand tighten, and then torque the mating part according to its supplied instructions. If an insulating plug is used as a mating part, clean and lubricate the inner surface of the voltage detection cap and place it on the elbow, pushing down hard until the cap snaps into place.

  4. Ground the Cable Shield

    Insert one end of a piece of wire with ampacity at least equivalent to No. 14 AWG Copper through the grounding eye and twist to make a small loop, ensuring you do not damage the eye. Connect this wire to ground using a suitable connector. The shield of the cable must be grounded; ground it according to the instructions supplied with your grounding device. If no grounding device is used, the shield must be grounded through an alternate approved method. It is also recommended that the jacket of the cable be waterproofed at this point to prevent moisture from entering the cable.

  5. Perform Voltage Test (Optional but Recommended)

    If performing a voltage test, remove the test point cap with a hotstick, peeling it off at an angle rather than pulling directly in line with the test point assembly. WARNING: The voltage test point is a capacitance device and is not directly connected to the conductor. Do not use conventional voltage measuring equipment. Follow the manufacturer’s directions for the meter that is used. Test with a suitable sensing device, made for use with separable connectors manufactured with capacitive test points, to determine if the cable is energized. Contamination, moisture, dirt, or use of the wrong measuring equipment can provide a false 'no voltage' indication on an energized elbow. To prevent serious or fatal injury, treat the elbow as energized until the 'no voltage' test point indication is confirmed by other means. After voltage detection has been made, clean and lubricate the inside surface of the cap with silicone lubricant and replace it on the test point.

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