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ABB - Installation Products K656I-F0220 - 15-25kV 600 Series Deadbreak Separable Straight Joint Package (2-Way) with Test Point. 600 Amp, Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded #4 /Compacted Solid #3 /mmSquared Compact 21.14.

ABB Installation Products K656I-F0220 15-25kV 600 Series Deadbreak Separable Straight Joint Package (2-Way) with Test Point.…

UPC: 075114283380


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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB K656I-F0220 is a 2-way deadbreak separable straight joint package designed for 15-25kV applications. This unit operates at 600 Amps and features a test point for enhanced diagnostics. It is engineered to accommodate cable insulation diameters ranging from 0.640 inches to 0.820 inches. The package includes aluminum compression lugs for secure and reliable conductor connections. It supports a variety of conductor sizes, including AWG or kcmil, with specifications for compressed stranded (#4), compacted solid (#3), and mm² compact (21.14) conductors. This straight joint package from ABB Installation Products is suitable for reliable power cable termination in medium voltage systems. Its robust construction and specific electrical ratings ensure dependable performance in industrial and utility environments. The inclusion of a test point facilitates safe and efficient testing of the connection without de-energizing the circuit. The K656I-F0220 is a critical component for ensuring the integrity and safety of power distribution networks. Its precise specifications for cable insulation and conductor size ensure compatibility with a range of medium voltage cables, simplifying installation and maintenance procedures. The 600 Series design emphasizes ease of use and long-term reliability, making it a practical choice for electrical engineers and technicians.
  • 15-25kV operating voltage rating
  • 600 Amp continuous current rating
  • 2-way deadbreak separable straight joint package
  • Includes test point for diagnostics
  • Accommodates cable insulation diameters from 0.640" to 0.820"

Specifications

Amperage Rating
600 A
Application
Compact Design is suitable for small vaults and manholes
Color
Black
Conductor Range
#2 STR/COMPR AWG , #1 SOL/COMPT AWG
Environmental Conditions
All Weather Conditions
Insulation
True
Length
37.27 in
Length
946.658 mm
Material
Housing - EPDM-Rubber
Special Features
Fully Shielded, Fully Submersible, 100 percent Peroxide cured Molded EODM Rubber
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Seperable Straight Joint
Voltage Rating
15 to 25 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Bi-Metal Conductor size 2 AWG Stranded/Compressed, 1 AWG Solid/Compact. no Sealing Kit

168FLR1-B5220

Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Bi-Metal Conductor size 2 AWG Stranded/Compressed, 1 AWG Solid/Compact. no Sealing Kit
15-25kV 600 Series Deadbreak Direct Test Straight Receptacle Elbow with Test Point, Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.

K656YDSR-M0330

15-25kV 600 Series Deadbreak Direct Test Straight Receptacle Elbow with Test Point, Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.
15kV, 200 Amp, Straight Receptacle with Test Point, Cable Insulation .635-.905 inches, Aluminum Compression Lug, Conductor Size 1/0 Stranded/Compressed or 2/0 Compact/Solid. With Jacket Seal.

K152SR-B0240-S

15kV, 200 Amp, Straight Receptacle with Test Point, Cable Insulation .635-.905 inches, Aluminum Compression Lug, Conductor Size 1/0 Stranded/Compressed or 2/0 Compact/Solid. With Jacket Seal.
600 Amp, 15/25kV, Deadbreak, Straight Receptacle with Test Point, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 500.

K656YSR-K0330

600 Amp, 15/25kV, Deadbreak, Straight Receptacle with Test Point, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 500.
25KV 600 Amp, Deadbreak, Separable Straight Joint Package (2-Way) with Test Point, Cable Insulation Diameter .760-.950 inches, Copper Lug, Conductor Size #2 Stranded/Compressed or #1 Solid/Compact AWG. No Sealing kit.

K656I-G2220

25KV 600 Amp, Deadbreak, Separable Straight Joint Package (2-Way) with Test Point, Cable Insulation Diameter .760-.950 inches, Copper Lug, Conductor Size #2 Stranded/Compressed or #1 Solid/Compact AWG. No Sealing kit.
900 Amp, 15/25kV, 600 Series Straight Receptacle with Cable Adapter, Lug and Retaining Ring, Cable Insulation Diameter 1.180 inch to 1.465 inch. Copper Compression Lug. Conductor Size kcmil Compressed Stranded 1000

K675SR-L2410

900 Amp, 15/25kV, 600 Series Straight Receptacle with Cable Adapter, Lug and Retaining Ring, Cable Insulation Diameter 1.180 inch to 1.465 inch. Copper Compression Lug. Conductor Size kcmil Compressed Stranded 1000
900 Amp, 15/25kV, 600 Series Straight Receptacle with Cable Adapter, Lug and Retaining Ring, Cable Insulation Diameter 0.850 inch to 1.050 inch. Copper Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 4/0/Compacted Solid 250. Cold Shrinkable Seal included.

K675SR-H2270-S

900 Amp, 15/25kV, 600 Series Straight Receptacle with Cable Adapter, Lug and Retaining Ring, Cable Insulation Diameter 0.850 inch to 1.050 inch. Copper Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 4/0/Compacted Solid 250. Cold Shrinkable Seal included.
600 Amp, 15/25KV, Separable Straight Joint package 2-Way, with Test Point, Connector Kit, Cable Insulation Diameter 1.280 inch to 1.430 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900. Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 350 /Compacted Solid 400 /mmSquared Compact 185.

K656ILM0380-K0300

600 Amp, 15/25KV, Separable Straight Joint package 2-Way, with Test Point, Connector Kit, Cable Insulation Diameter 1.280 inch to 1.430 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900. Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 350 /Compacted Solid 400 /mmSquared Compact 185.

Frequently Asked Questions

What is the voltage rating for the K656I-F0220 straight joint?

The ABB K656I-F0220 straight joint package is rated for 15-25kV.

What is the current rating of this deadbreak joint?

This deadbreak separable straight joint package has a current rating of 600 Amps.

What cable insulation diameters does this joint accommodate?

The K656I-F0220 accommodates cable insulation diameters ranging from 0.640 inches to 0.820 inches.

What type of lugs are included with this straight joint package?

The package includes aluminum compression lugs for conductor connections.

Does the K656I-F0220 have a test point?

Yes, the ABB K656I-F0220 600 Series Deadbreak Separable Straight Joint Package includes a test point.

How to Install K656I Deadbreak Receptacles

This guide provides step-by-step instructions for the safe and proper installation of K656I Deadbreak Receptacles, designed to splice and tap solid dielectric type cables rated for 600 ampere at 15kV and 25kV.

Estimated time: 2h

Tools needed:

Torque wrench with 15/16 inch socket, Wire brush (for aluminum cable), 650ATY assembly tool or 600RRT assembly tool, Wire strippers, Approved safety solvent, Rag

Supplies needed:

ECS grounding device (if used), No. 14 AWG copper wire (or equivalent), Electrical tape, HV insulated cap(s) or connector(s) (if replacing shipping covers)

  1. Prepare for Installation and Ensure Safety

    De-energize all apparatus in the work area before beginning installation or removal of any parts. Verify that all components are compatible with mating parts and rated correctly. Inspect all parts for damage. Read the entire installation instructions thoroughly and have all required tools and supplies at hand. Maintain cleanliness throughout the procedure. This product must be installed only by competent personnel trained in good safety practices involving high voltage electrical equipment.

  2. Prepare the Cable Jacket

    Wipe the outer jacket of the cable clean for a distance of 38 inches (96.5 cm) from the end. Ensure the cable end is cut squarely to maximize available length for crimp growth. If using an ECS grounding device, slide the ECS tube onto the cable for a distance of 38 inches (96.5 cm).

  3. Position the Receptacle Housing

    Slide the receptacle housing onto the cable for a distance of 30 inches (76.2 cm) from the end.

  4. Perform Specific Cable Preparation

    Refer to the special cable preparation supplement provided with these instructions. Follow the procedure for your specific cable type: Part A for Jacketed Concentric Neutral Cable or Part B for Flat Metallic Tape Shielded Cable with Semi-con Shield. This involves precise jacket, neutral, semi-con, and insulation stripping, cleaning, and beveling.

  5. Prepare Conductor and Assemble Retaining Ring

    Remove any protruding cable insulation by cutting it even with the end of the cable adapter, taking care not to cut or nick the cable adapter or the conductor. The exposed conductor length should be 4 3/4 to 5 inches (12.1 to 12.7 cm). Assemble the aluminum retaining ring over the conductor and snug it firmly against the cable adapter. Using the provided hex wrench, tighten the socket head screw hand tight. Confirm the exposed conductor measures 4 3/8 to 4 3/4 inches (11.1 to 12.1 cm).

  6. Install and Position the Crimp Connector

    Remove the protective cap from the crimp connector. If using aluminum cable, wire brush the conductor immediately before fully inserting it into the crimp connector, which contains inhibitor. Measure the distance from the end of the connector to the holding collar; if it is over 7 inches (17.8 cm), do not proceed and redo all previous work. Confirm that the bolt holes in the crimp connectors are positioned properly to align with the bolt holes of the mating part.

  7. Crimp the Connector

    Crimp the connectors according to the instructions packaged with the connectors. Rotate each crimp 90 or 180 degrees. After crimping, measure the distance from the end of the connector to the holding collar; if it is over 7 inches (17.8 cm), do not proceed and redo all previous work.

  8. Assemble and Torque Bolts

    Assemble the washers and bolt in the following order: flat washer against the spade contact, then the Belleville washer with the concave side down, followed by the hex-head bolt. Hand tighten the bolt. Using a torque wrench with a 15/16 inch socket, tighten all bolts to 50 to 60 ft. lbs (67.8 to 81.3 Nm). Do not attempt to move or reposition any part of the assembly after the bolts are tightened.

  9. Lubricate and Position Receptacle Housing

    Apply the supplied lubricant or an ELASTIMOLD approved lubricant generously to the outside of the cable adapter, the area of the splice section, and the inside mating surface of the receptacle housing. Slide the receptacle housing over the cable adapter and up to the edge of the interface. Insert the supplied nylon venting rod.

  10. Complete Housing Assembly with Tool

    Attach either the 650ATY or 600RRT assembly tool as shown in the instructions. If using the 650ATY tool, ensure the "U" shaped yoke is over the splice section and the "C" shaped yoke is over the receptacle housing, then slowly raise the handle to slide the receptacle housing over the splice section. If using the 600RRT tool, slide the receptacle housing over the interface by turning the hex nut on either end of the tool. WARNING: Do not place hands on the threaded rod or guide shaft with the assembly tool in place. Remove the venting rod after the housing is fully seated.

  11. Final Checks and Grounding

    Repeat the installation steps for all remaining cables to be joined. Check all cable adapters to ensure they are located properly and remove all vinyl tape markers. If an ECS grounding device is being used, complete its installation according to its specific instructions. Connect a short length of No. 14 AWG copper wire (or equivalent) to the grounding eyes of the housings, making a small loop and twisting tightly, taking care not to damage the eye, and connect it to ground.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

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What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

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What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.