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ABB - Installation Products K656CY-M0380 - 15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.

ABB Installation Products K656CY-M0380 15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, Cable…

UPC: 783786659838


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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB K656CY-M0380 is a 15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) designed for medium-voltage power systems, providing a reliable three-way cable connection solution. This package is specifically engineered to accommodate cable insulation diameters ranging from 1.370 inches to 1.630 inches, ensuring compatibility with a defined range of medium-voltage power cables used in industrial and utility applications. The integrated test point allows for essential diagnostic and maintenance procedures without disrupting the sealed connection, enhancing operational efficiency and safety. The package includes an aluminum compression lug, which provides secure and reliable termination for conductor sizes ranging from 700 to 750 kcmil for compressed stranded conductors and up to 900 kcmil for compacted solid conductors. This design ensures robust electrical contact and high current-carrying capability, meeting the demands of high-performance applications. The 600 Series deadbreak design delivers a fully shielded, submersible, and separable connection, critical for safety and operational continuity in both underground and exposed installations. The K656CY-M0380 is compatible with multiple industry-standard systems, including ABB, T&B, Burndy, MAC, and Panduit, as referenced in ABB catalogs such as 54878BE, 54876BE, and 54880BE. This compatibility ensures seamless integration into existing power distribution networks, providing flexibility and reliability for various medium-voltage applications. The package is part of ABB's 600 Series, known for its durability, performance, and adherence to stringent industry standards for medium-voltage cable accessories.
  • 15-25kV rated deadbreak separable wye joint for three-way cable connections
  • Cable insulation diameter range: 1.370" to 1.630"
  • Integrated test point for diagnostic and maintenance access
  • Aluminum compression lug supports 700-750 kcmil stranded or 900 kcmil solid conductors
  • Fully shielded, submersible, and separable design for underground/exposed installations

Specifications

Amperage Rating
600 A
Application
Compact Design is suitable for small vaults and manholes
Color
Black
Conductor Range
700 to 750 kcmil , 900 kcmil
Connection
Compression
Environmental Conditions
All Weather Conditions
Insulation
True
Length
37.27 in
Length
946.658 mm
Material
Housing - EPDM-Rubber
Special Features
Fully Shielded, Fully Submersible, 100 Percent Peroxide Cured EPDM Molded Rubber
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Separable Wye Joint
Voltage Rating
15 to 25 kV
Width
8.12 in
Width
206.248 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
25.5000 L
Package Weight (Metric)
11.5670 kg
15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.

K656CY-L0380

15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900.
600 Amp, 15/25kV, Separable H Joint Kit, 4-Way with Test Point. Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 or Compacted Solid 2/0.

K656CH-G0240

600 Amp, 15/25kV, Separable H Joint Kit, 4-Way with Test Point. Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 or Compacted Solid 2/0.
15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, Cable Insulation Diameter 1.090 inch to 1.310 inch. Copper Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.

K656CY-K2330

15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, Cable Insulation Diameter 1.090 inch to 1.310 inch. Copper Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.
15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 1/0 /Compacted Solid 2/0.

K656CY-H0240

15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 1/0 /Compacted Solid 2/0.
600 Amp, 15/25kV, Separable H Joint Kit, 4-Way with Test Point. Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 300 /Compacted Solid 350 /mmSquared Compact 150.

K656CH-K0290

600 Amp, 15/25kV, Separable H Joint Kit, 4-Way with Test Point. Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 300 /Compacted Solid 350 /mmSquared Compact 150.
15-25kV 600 Series Deadbreak Separable Straight Joint Package (2-Way) with Test Point. Aluminum Compression Lug. Cable Insulation Diameter 1.180 inch to 1.465 inch. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.

K656I-L0330

15-25kV 600 Series Deadbreak Separable Straight Joint Package (2-Way) with Test Point. Aluminum Compression Lug. Cable Insulation Diameter 1.180 inch to 1.465 inch. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.
600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 1.280 inch to 1.430 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.

K655YSR-LM0330

600 Amp, 15-25kV, 600 Series Deadbreak Straight Receptacle. Cable Insulation Diameter 1.280 inch to 1.430 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.
600 Amp, 15/25kV, Separable Wye Joint Kit, 3-Way with Test Point. 2 X ( Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.) 1 X ( Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 4/0 /Compacted Solid 250 /mmSquared Compact 125.)

K656CY-2M0330-J0270

600 Amp, 15/25kV, Separable Wye Joint Kit, 3-Way with Test Point. 2 X ( Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 500 /Compacted Solid 600 /mmSquared Compact 250/300.) 1 X ( Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 4/0 /Compacted Solid 250 /mmSquared Compact 125.)

Frequently Asked Questions

What is the K656CY-HP separable wye joint used for?

The K656CY-HP is a 3-way disconnectable cable joint used to join cables. It is suitable for small vaults and manholes, and can be used in direct-buried applications.

What is the impulse withstand voltage for the 15kV class?

For the 15kV voltage class, the impulse withstand (BIL) is 95kV (1.2 x 50 microsecond wave).

What components are included in the K656CY-HP kit?

Each kit contains a 3-Way Bus Bar, two lubricants, installation instructions, and three straight receptacles.

What material is the K656CY-HP made from?

The K656CY-HP is made from 100% peroxide cured EPDM molded rubber.

Does the K656CY-HP include a test point?

Yes, the K656CY-HP separable wye joint includes an integral capacitive test point.

Is the K656CY-HP separable wye joint submersible?

Yes, the K656CY-HP is a fully shielded and fully submersible separable wye joint.

What is the impulse withstand voltage for the 25kV class?

For the 25kV voltage class, the impulse withstand (BIL) is 140kV (1.2 x 50 microsecond wave).

What is the fault close rating for the K656CY-HP?

The fault close rating for the K656CY-HP is 25kA Symmetrical for 10 Cycles Momentary & Fault Close.

What is the continuous current rating of the K656CY-HP?

The K656CY-HP has a continuous current rating of 600 Amps for both 15kV and 25kV voltage classes.

What are the 25kV operating voltage limits?

For the 25kV class, the maximum phase-to-ground operating voltage is 16.2kV, and the maximum phase-to-phase is 28kV.

How to Install K656/K676 Series Deadbreak Receptacles

This guide provides detailed instructions for installing K656 and K676 series deadbreak receptacles, including cable preparation, crimping, and final assembly for splicing and tapping solid dielectric cables. These instructions cover the installation of one leg; repeat for additional cables as needed.

Estimated time: 1h 30m

Tools needed:

Hex wrench (supplied), Torque wrench with 15/16" socket, Wire brush (for aluminum cable), Rags, Approved safety solvent, Cable stripping tools, Crimp tool (refer to connector instructions), 650ATY assembly tool OR 600RRT assembly tool

Supplies needed:

K656/K676 Deadbreak Receptacle Kit (housings, adapters, center sections, collars, bolts, crimp connectors, washers, venting rod), ELASTIMOLD approved lubricant (or supplied lubricant), No. 14 AWG copper wire (or equivalent) for grounding, Tape (for markers), Conductive copper strip (for flat metallic tape shielded cable, if applicable), ECS grounding device (if used)

  1. De-energize Apparatus and Inspect Components

    DANGER: All apparatus must be de-energized during installation or removal of parts. Do not touch or move energized products. Failure to follow instructions will result in serious injury. Inspect all parts for damage, proper rating, and compatibility with mating parts. Ensure all required tools and supplies are at hand and maintain cleanliness.

  2. Clean and Square Cable End

    Wipe the outer jacket clean for a distance of 38 inches (96.5 cm) from the end. Cut the cable end squarely to ensure maximum available length for crimp growth.

  3. Slide ECS Grounding Device Tube (Optional)

    If an ECS grounding device is being used, slide the tube onto the cable a distance of 38 inches (96.5 cm) from the end.

  4. Slide Receptacle Housing

    Slide the receptacle housing onto the cable a distance of 30 inches (76.2 cm) from the end.

  5. Prepare Jacketed Concentric Neutral Cable (Part A)

    Measure 13-3/4 inches (34.9 cm) from the cable end and remove the cable jacket with a straight, smooth cut, taking care not to damage neutral wires. Bend neutral wires back. Measure 10-1/4 inches (26 cm) from the cable end and remove the semi-con shield with a straight, smooth, squared cut, avoiding nicks to the insulation. At 1 inch (2.54 cm) from the end of the semi-con shield, wrap two turns of tape as a marker. Bevel the end of the insulation at a 45-degree angle, approximately 1/4 inch (0.64 cm) back. Thoroughly clean the insulation with an approved safety solvent, wiping from the cable end toward the outer jacket. Apply lubricant sparingly along the cable and inside the cable adapter. Slide the adapter, small end first, over the cable with a twisting motion until the end of the adapter is flush with the tape marker.

  6. Remove Protruding Cable Insulation

    Remove any protruding cable insulation by cutting it even with the end of the cable adapter. Do not cut or nick the cable adapter or the conductor. The length of exposed conductor should be 4 3/4 inches to 5 inches (12.07 cm to 12.7 cm). If not, redo the assembly.

  7. Assemble Aluminum Retaining Ring

    Assemble the aluminum retaining ring over the conductor and snug it firmly against the cable adapter. Using the provided hex wrench, tighten the socket head screw hand tight. Confirm the exposed conductor measures 4 3/8 inches to 4 3/4 inches (11.11 cm to 12.07 cm). If not, redo the assembly.

  8. Prepare Crimp Connector

    Remove the protective cap from the crimp connector. If using aluminum cable, wire brush the conductor and immediately insert it into the crimp connector, which contains inhibitor. Ensure the conductor is fully inserted into the crimp barrel. Measure the distance from the end of the connector to the holding collar; if it is over 7 inches (17.78 cm), do not proceed and recheck all previous work.

  9. Repeat for Additional Cables

    Repeat Steps 5 through 8 for all remaining cables to be joined in the splice.

  10. Confirm Component Alignment Before Crimping

    Prior to crimping, confirm that all components are positioned correctly and that the bolt holes in the crimp connectors are properly aligned with the bolt holes of the mating part.

  11. Crimp Connectors

    Crimp the connectors following the instructions packaged with the connectors. Rotate each crimp 90 or 180 degrees. After crimping, measure the distance from the end of the connector to the holding collar; if it is over 7 inches (17.78 cm), do not proceed and redo all previous work.

  12. Assemble Washers and Bolt

    Assemble the washers and bolt in the following order: flat washer against the spade contact, Belleville washer (concave side down), then the hex-head bolt. Hand tighten. Clean and lubricate the bolt and washer assembly area.

  13. Torque Tighten Bolts

    Using a torque wrench with a 15/16 inch socket, tighten all bolts to 50 to 60 ft. lbs. The splice and cables are now in their final positions; do not attempt to move or reposition any part of the assembly after the bolts are tightened.

  14. Apply Lubricant for Assembly

    Apply the supplied lubricant or ELASTIMOLD approved lubricant generously to the outside of the cable adapter, the area of the splice section as shown in the diagram, and the inside mating surface of the receptacle housing.

  15. Slide Receptacle Housing and Insert Venting Rod

    Slide the receptacle housing over the cable adapter and up to the edge of the interface. Insert the nylon venting rod (supplied).

  16. Use Assembly Tool to Complete Housing Slide

    Attach the appropriate assembly tool (650ATY or 600RRT). If using the 650ATY, ensure the 'U' shaped yoke is over the splice section and the 'C' shaped yoke is over the receptacle housing, then slowly raise the handle to slide the housing over the splice section. If using the 600RRT, slide the housing over the interface by turning the hex nut on either side of the tool. WARNING: DO NOT place hand on threaded rod or guide shaft with the assembly tool in place. Remove the venting rod once the housing is fully seated.

  17. Repeat Housing Assembly for Remaining Cables

    Repeat Steps 15 and 16 for all remaining cables to complete the housing assembly for the entire splice.

  18. Verify Cable Adapters and Remove Markers

    Check all cable adapters to ensure they are located properly and remove all vinyl tape markers.

  19. Complete Grounding

    If an ECS grounding device is used, complete its installation according to its specific instructions. Connect a short length of No. 14 AWG copper wire (or equivalent) to the grounding eyes of the housings. Make a small loop and twist tightly, taking care not to damage the eye, and connect to ground.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

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Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.