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ABB - Installation Products K655LR-J0290 - 600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size kcmil Compressed/Stranded 300 or Compact/Solid 350 or mm2 Compact 150.

ABB Installation Products K655LR-J0290 600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and…

UPC: 783786022069


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Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

ABB Installation Products K655LR-J0290 is a 600 Amp, 15/25kV deadbreak elbow connector designed for medium-voltage cable systems. This 600 Series component includes an insulated plug, protective cap, compression stud, aluminum compression lug, and cable adapter, providing a complete termination solution for 0.980 to 1.180 inch cable insulation diameters. The connector accommodates compressed or stranded conductors in sizes 300 kcmil or compact/solid conductors up to 350 kcmil (150 mm² compact). The aluminum compression lug ensures reliable electrical contact and mechanical strength, while the integrated cable adapter maintains proper insulation alignment. This deadbreak design allows for safe, load-break operations without full system de-energization, reducing downtime during maintenance or reconfiguration. Typical applications include utility substations, industrial power distribution, renewable energy systems, and commercial facilities requiring medium-voltage cable terminations. The deadbreak feature enables hot-swapping of cables or components, improving operational flexibility in critical infrastructure. Compliance with medium-voltage standards ensures compatibility with ABB’s 600 Series deadbreak systems and similar equipment from other manufacturers.
  • 600 Amp rated deadbreak elbow for 15/25kV systems
  • Includes insulated plug, protective cap, compression stud, and aluminum lug
  • Supports 0.980–1.180 inch cable insulation diameters
  • Accepts 300 kcmil compressed/stranded or 350 kcmil compact/solid conductors (150 mm² compact)
  • Deadbreak design enables safe load-break operations without full system shutdown

Specifications

Amperage Rating
600 A
Application
Designed to provide Fully Shielded, Dead-Front Submersible Cable Connections to High-Voltage Apparatus
Color
Black
Conductor Range
300 kcmil , 350 kcmil
Connection Type
Deadbreak Elbow
Current Rating
600 A
Environmental Conditions
Fully Submersible
Insulation
True
Length
13 in
Length
330.2 mm
Material
Aluminum
Material
Housing - EPDM-Rubber
Series
600 Series
Size
Cable Insulation Diameter 0.980-1.180 inch, Conductor Size kcmil 300 or Compact/Solid 350 or mm2 150
Special Features
Fully shielded, fully submersible molded rubber housing. 100 Percent peroxide-cured construction includes insulation and conductive EPDM materials. Can be easily connected or disconnected using standard hand tools and equipment in a de-energized state. Optional accessories allow visible external separation, by-pass, isolation, dead-ending, grounding, and testing as well as adding taps, surge arrestors, and fault current indicators
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Elbow Connector
Voltage Rating
15 to 25 kV
Voltage Rating
15/25 kV
Width
10.36 in
Width
263.144 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
6.5100 L
Package Weight (Metric)
2.9530 kg
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 1.090 inch to 1.310 inch. Conductor Size kcmil Compressed/Stranded 300 or Compact/Solid 350 or mm2 Compact 150.

K655LR-K0290

600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 1.090 inch to 1.310 inch. Conductor Size kcmil Compressed/Stranded 300 or Compact/Solid 350 or mm2 Compact 150.
Single cable clamp 150-300mm2 for power terminal type 5

45000034

Single cable clamp 150-300mm2 for power terminal type 5
600 Series Elbow with insulated plug, cap, stud, lug and cable adapter, 15/25KV, 600 Amp, Dead Break, Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG Compressed/Stranded 4/0 or kcmil Compact/Solid 250 or mm2 Compact 125.

K655LR-G0270

600 Series Elbow with insulated plug, cap, stud, lug and cable adapter, 15/25KV, 600 Amp, Dead Break, Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG Compressed/Stranded 4/0 or kcmil Compact/Solid 250 or mm2 Compact 125.
600 Series Elbow with insulated plug, cap, stud, lug and cable adapter, 15/25KV, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. CConductor Size AWG Compressed/Stranded 4/0 or kcmil Compact/Solid 250 or mm2 Compact 125. 200ECS Jacket Seal Included.

K655LR-H0270-S

600 Series Elbow with insulated plug, cap, stud, lug and cable adapter, 15/25KV, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. CConductor Size AWG Compressed/Stranded 4/0 or kcmil Compact/Solid 250 or mm2 Compact 125. 200ECS Jacket Seal Included.
600 Series Elbow with insulated plug, cap, stud, lug and cable adapter, 15/25KV, Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed/Stranded 300 or Compact/Solid 350 or mm2 Compact 150.

K655LRM16-J0290

600 Series Elbow with insulated plug, cap, stud, lug and cable adapter, 15/25KV, Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed/Stranded 300 or Compact/Solid 350 or mm2 Compact 150.
15/25kV 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size AWG Compressed Stranded 1/0 or Compacted Solid 2/0.

K655LR-J0240

15/25kV 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size AWG Compressed Stranded 1/0 or Compacted Solid 2/0.
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. C Conductor Size kcmil Compressed/Stranded 350 or Compact/Solid 400 or mm2 Compact 185. Cold-Shrinkable Jacket Seal Included.

K655LR-J-0300-S

600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. C Conductor Size kcmil Compressed/Stranded 350 or Compact/Solid 400 or mm2 Compact 185. Cold-Shrinkable Jacket Seal Included.
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Copper Compression Lug. Cable Insulation Diameter 0.850 inch to 1.050 inch. Conductor Size kcmil Compressed/Stranded 250 or Compact/Solid 300.

K655LR-H2280

600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Copper Compression Lug. Cable Insulation Diameter 0.850 inch to 1.050 inch. Conductor Size kcmil Compressed/Stranded 250 or Compact/Solid 300.

Frequently Asked Questions

What is the maximum operating voltage for this elbow connector?

The connector is rated for 8.3kV phase-to-ground at 15kV class and 16.2kV phase-to-ground at 28kV class.

What conductor sizes can this connector accommodate?

It can be used with conductor sizes from #2 AWG to 1250 kcmil for both aluminum and copper conductors.

What is the insulation diameter range for compatible cables?

The compatible insulation diameters range from 0.640 inches to 1.935 inches.

What is the continuous current rating of the K655LR connector?

The continuous current rating for this deadbreak elbow is 600 Amps.

Can this connector be used in submersible applications?

Yes, it features a fully shielded, fully submersible molded rubber housing.

What standards does this deadbreak elbow meet?

The connector meets ANSI/IEEE Standard 386, Latest Revision.

What is the momentary current withstand rating?

It can withstand 25kA Sym for 10 Cycles Momentary.

What is the impulse withstand rating (BIL)?

For 15kV class, it is 95kV BIL, and for 28kV class, it is 140kV BIL.

What is the AC one-minute withstand voltage?

It is 34kV AC for the 15kV class and 45kV AC for the 28kV class.

What is the DC fifteen-minute withstand voltage?

The DC withstand is 53kV for the 15kV class and 84kV for the 28kV class.

How to Install K655/K675LR Deadbreak Elbow Connectors

This guide provides step-by-step instructions for installing K655/K675LR Deadbreak Elbow Connectors, designed for fully shielded, submersible deadfront cable connections to high voltage apparatus and for splicing 600-ampere or 900-ampere systems.

Estimated time: 1h 30m

Tools needed:

Cable cutter, Wire strippers, Knife, Beveling tool, Crimping tool, Torque wrench, Hotstick, Suitable sensing device (for capacitive test points)

Supplies needed:

K655/K675LR Deadbreak Elbow Connector, Cable adapter, Compression lug, Insulating plug (if applicable), Silicone lubricant, Threaded stud (if needed), Cable (appropriate type for application), Tape marker, No. 14 AWG Copper wire (or equivalent), Grounding connector, HV insulated cap(s) or connector(s)

  1. Prepare Cable for Assembly

    DANGER: All apparatus must be de-energized during installation or removal of parts. Assemble the cable in its final assembled position with enough slack to provide adequate clearance for removing the elbows. For concentric neutral cable, unwind the concentric neutral wires. Cut the cable 1-3/4 inches (45mm) from the center line of the mating product.

  2. Clean Cable Outer Surface

    Clean the outer surface of the cable a distance of 24 inches (610mm) or up to the bent back concentric neutral wires.

  3. Prepare Cable (Jacket Removal and Shield Preparation)

    Remove the outer jacket (where applicable) and prepare the cable as shown in the diagrams, ensuring correct dimensions for cable insulation, semi-con shield, and tape marker. If using a 20MA or 21MA grounding device, 600ECS Jacket Cable Seal, or 10TL cable shield adapter for UNISHIELD* or LEAD SHEATH cable, refer to the specific installation instructions supplied with those products.

  4. Install Cable Adapter

    Bevel the end of the cable insulation at a 45-degree angle, approximately 1/4 inch (6mm) back. Thoroughly clean, then lubricate the cable insulation, always working toward the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker.

  5. Expose Conductor

    Remove the protruding cable insulation by cutting it even with the end of the cable adapter. Do not cut or nick the cable adapter or the conductor. Ensure the length of the exposed conductor is between 4-1/4 inches and 4-9/16 inches (108mm-116mm). If not, redo the assembly.

  6. Crimp Compression Lug

    For copper conductor, fully insert the conductor into the compression lug. For aluminum conductor, wire brush the conductor and immediately fully insert it into the compression lug. Measure the 'Check Dimension' before crimping; it should be less than 6-3/8 inches. If not, redo the assembly. Crimp the compression lug following the crimping instructions supplied with the lug. Wipe all excess inhibitor from the compression lug and cable adapter surface after crimping. Verify the distance from the end of the compression lug to the cable adapter after crimping is between 6-3/8 inches to 7-1/8 inches (162mm-181mm). If not, redo the assembly.

  7. Install Elbow

    Lubricate the cable adapter and the inside of the elbow cable entrance. Install the elbow onto the cable adapter until it cannot advance further. Ensure the cable adapter is still flush with the tape marker. If not, reposition the cable adapter. Remove the tape marker.

  8. Prepare Mating Products

    DANGER: DO NOT CONNECT OR DISCONNECT MATING PRODUCTS WHILE ENERGIZED. DO NOT ENERGIZED WHILE DISCONNECTED. Remove protective caps from the elbow and the mating part. If the mating part is not equipped with a stud, hand tighten the threaded stud supplied with the elbow into the mating part. Clean and lubricate both the elbow and the mating part with the supplied lubricant, keeping surfaces clean.

  9. Connect Elbow to Mating Part

    Push the elbow onto the mating part, aligning the hole in the compression lug with the stud on the mating part.

  10. Connect Opposite Mating Part (if applicable)

    Clean and lubricate the mating part for the opposite end of the elbow. Insert the mating part into the elbow. Engage the threads and hand tighten. Torque the mating part according to its supplied instructions.

  11. Install Insulating Plug (if applicable)

    If an insulating plug is used as a mating part, clean and lubricate the inner surface of the voltage detection cap and place it on the elbow. Push down hard until the cap snaps into place. Follow voltage test directions after this step.

  12. Ground the Cable Shield

    Insert one end of a No. 14 AWG Copper wire (or equivalent ampacity) through the grounding eye and twist to make a small loop, taking care not to damage the eye. Connect the wire to ground using a suitable connector. The shield of the cable must be grounded. Ground according to the instructions supplied with the grounding device. If no grounding device is used, ground the shield through an alternate method. It is also recommended to waterproof the cable jacket at this point to prevent moisture entry.

  13. Torque Components (for 600A L-Kits)

    CAUTION: When constructing 600amp L-Kits, ensure each component is tightened to the specified torque per its instructions.

  14. Perform Voltage Test

    Remove the test point cap with a hotstick, peeling it off at an angle rather than pulling directly. WARNING: The voltage test point is a capacitance device, not directly connected to the conductor. Do not use conventional voltage measuring equipment. Follow the manufacturer’s directions for the specific meter used. Test with a suitable sensing device, designed for separable connectors with capacitive test points, to determine if the cable is energized. To prevent serious or fatal injury, treat the elbow as energized until the 'no voltage' test point indication is confirmed by other means, as contamination, moisture, or incorrect equipment can provide a false 'no voltage' indication. After voltage detection, clean and lubricate the inside surface of the cap with silicone lubricant and replace it on the test point.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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