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ABB - Installation Products K655LR-J0240 - 15/25kV 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size AWG Compressed Stranded 1/0 or Compacted Solid 2/0.

ABB Installation Products K655LR-J0240 15/25kV 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable…

UPC: 783786093786


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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB K655LR-J0240 is a 15/25kV 600 Series Deadbreak Elbow designed for reliable medium-voltage power cable termination in underground distribution systems. This complete assembly includes an insulated plug, protective cap, secure stud, high-performance aluminum compression lug, and cable adapter for a ready-to-install solution. The precision-engineered aluminum compression lug ensures a strong, low-resistance connection to compressed stranded AWG 1/0 or compacted solid AWG 2/0 conductors, accommodating cable insulation diameters from 0.980 to 1.180 inches. The deadbreak design allows safe connection and disconnection under de-energized conditions using standard hand tools, eliminating the need for hot-line tools. Fully shielded and submersible, the molded rubber housing provides environmental protection and dielectric integrity in demanding underground applications. Typical applications include underground distribution networks, pad-mounted transformers, switchgear, and junction enclosures where secure, insulated cable terminations are critical. The K655LR-J0240 is optimized for compatibility with common medium-voltage cable constructions and provides a dependable solution for utility and industrial power distribution systems.
  • 15/25kV voltage class with 900A continuous current rating
  • Accommodates cable insulation diameters from 0.980 to 1.180 inches
  • Supports compressed stranded AWG 1/0 or compacted solid AWG 2/0 conductors
  • Fully shielded, submersible molded rubber housing for environmental protection
  • Deadbreak design enables safe connection/disconnection under de-energized conditions

Specifications

Amperage Rating
600 A
Application
Designed to provide Fully Shielded, Dead-Front Submersible Cable Connections to High-Voltage Apparatus
Color
Black
Conductor Range
1/0 STR/COMPR AWG , 2/0 SOL/COMPT AWG
Environmental Conditions
Fully Submersible
Insulation
True
Length
13 in
Length
330.2 mm
Material
Aluminum
Material
Housing - EPDM-Rubber
Series
600 Series
Size
Cable Insulation Diameter 0.980 inch to 1.180 inch
Special Features
Fully shielded, fully submersible molded rubber housing. 100 Percent peroxide-cured construction includes insulation and conductive EPDM materials. Can be easily connected or disconnected using standard hand tools and equipment in a de-energized state. Optional accessories allow visible external separation, by-pass, isolation, dead-ending, grounding, and testing as well as adding taps, surge arrestors, and fault current indicators
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Elbow Connector
Voltage Rating
15 to 25 kV
Voltage Rating
15/25 kV
Width
10.36 in
Width
263.144 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
6.4000 L
Package Weight (Metric)
2.9030 kg
15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size Compressed/Stranded 1/0 or Compact/Solid 2/0. Cold-Shrinkable Jacket Seal Included.

K656LR-J0240-S

15/25kV 600 Amp Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size Compressed/Stranded 1/0 or Compact/Solid 2/0. Cold-Shrinkable Jacket Seal Included.
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. C Conductor Size kcmil Compressed/Stranded 350 or Compact/Solid 400 or mm2 Compact 185. Cold-Shrinkable Jacket Seal Included.

K655LR-J-0300-S

600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. C Conductor Size kcmil Compressed/Stranded 350 or Compact/Solid 400 or mm2 Compact 185. Cold-Shrinkable Jacket Seal Included.
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Copper Compression Lug. Cable Insulation Diameter 0.850 inch to 1.050 inch. Conductor Size kcmil Compressed/Stranded 250 or Compact/Solid 300.

K655LR-H2280

600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Copper Compression Lug. Cable Insulation Diameter 0.850 inch to 1.050 inch. Conductor Size kcmil Compressed/Stranded 250 or Compact/Solid 300.
600 Series Elbow with insulated plug, cap, stud, lug and cable adapter, 15/25KV, Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed/Stranded 600 or Compact/Solid 700.

K655LR-J0350

600 Series Elbow with insulated plug, cap, stud, lug and cable adapter, 15/25KV, Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed/Stranded 600 or Compact/Solid 700.
15/25kV 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Aluminum Compression Lug. Cable Insulation Diameter 1.725 inch to 1.935 inch. Conductor Size kcmil Compressed/Stranded 700/750 or Compact/Solid 900.

K655LR-P0380

15/25kV 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Aluminum Compression Lug. Cable Insulation Diameter 1.725 inch to 1.935 inch. Conductor Size kcmil Compressed/Stranded 700/750 or Compact/Solid 900.
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.850 inch to 1.050 inch. Conductor Size AWG Compressed/Stranded 2/0 or Solid/Compact 3/0 or mm2 70.

K655LR-H0250

600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.850 inch to 1.050 inch. Conductor Size AWG Compressed/Stranded 2/0 or Solid/Compact 3/0 or mm2 70.
15/25 KV, Elbow Connector with Test Point, 600 Amp, Dead Break, Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG Compressed/Stranded 4/0 or Solid/Compact 250 or mm2 Compact 125.

K656LR-G0270

15/25 KV, Elbow Connector with Test Point, 600 Amp, Dead Break, Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG Compressed/Stranded 4/0 or Solid/Compact 250 or mm2 Compact 125.
Elbow Connector with Test Point, 600 Amp, Dead Break, 15/25 KV, Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size AWG Compressed/Stranded 400 or Solid 450 or mm2 Compact 240.

K656LR-J0310

Elbow Connector with Test Point, 600 Amp, Dead Break, 15/25 KV, Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size AWG Compressed/Stranded 400 or Solid 450 or mm2 Compact 240.

Frequently Asked Questions

What is the maximum operating voltage for this elbow connector?

The elbow connector can be used through 28kV. For the 15kV voltage class, the max operating voltage is 8.3kV phase-to-ground. For the 28kV voltage class, it's 16.2kV phase-to-ground.

What conductor sizes can this elbow connector accommodate?

It can be used with conductor sizes ranging from #2 AWG to 1250 kcmil for both aluminum and copper conductors.

What is the insulation diameter range for compatible cables?

The compatible insulation diameters range from 0.640 inches to 1.935 inches.

What is the continuous current rating of the K655LR elbow connector?

The continuous current rating for this elbow connector is 600 Amps.

What is the momentary current withstand rating?

The momentary current withstand rating is 25kA Sym for 10 Cycles.

What is the impulse withstand rating (BIL) for the 28kV class?

For the 28kV voltage class, the impulse withstand rating (BIL) is 140kV.

What is the one-minute AC withstand voltage for the 15kV class?

For the 15kV voltage class, the one-minute AC withstand voltage is 34kV.

What is the corona extinction rating for the 28kV class?

The corona extinction rating for the 28kV voltage class is 21.5kV AC at 3pC sensitivity.

What standards does this elbow connector meet?

This elbow connector meets ANSI/IEEE Standard 386, Latest Revision.

What is recommended when using this on metallic tape shield or drain wire cable?

When used on metallic tape shield or drain wire cable, an ECS cable seal grounding device is recommended.

How to Install Elastimold 655/675LR and K655/K675LR Deadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe and proper installation of Elastimold 600-ampere and 900-ampere deadbreak elbow connectors on 15kV and 25kV class systems, including cable preparation, lug crimping, and final assembly.

Estimated time: 2h

Tools needed:

Wire strippers, Crimping tool, Wire brush, Torque wrench, Hotstick, Suitable voltage sensing device

Supplies needed:

Elastimold 655/675LR or K655/K675LR Elbow Connector kit, Cable, Tape marker, Grounding wire (No. 14 AWG Copper minimum), Suitable ground connector, Silicone lubricant, Waterproofing material

  1. De-energize Apparatus and Prepare Cable

    DANGER: All apparatus must be de-energized during installation or removal of parts. Do not touch or move energized products. Inspect all package contents and components for damage, rating, and compatibility. Assemble the cable in its final position with enough slack. For concentric neutral cable, unwind the neutral wires. Cut the cable 1-3/4” (45mm) from the centerline of the mating product.

  2. Clean and Prepare Cable Insulation

    Clean the outer surface of the cable for a distance of 24” (610mm) or up to the bent back concentric neutral wires. Remove the outer jacket (if applicable) and prepare the cable according to its type (e.g., non-jacketed, jacketed) as shown in the product diagrams. Bevel the end of the cable insulation at a 45-degree angle, approximately 1/4” (6mm) back. Thoroughly clean and lubricate the cable insulation, working toward the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker.

  3. Prepare Conductor and Crimp Compression Lug

    Remove the protruding cable insulation, cutting it even with the end of the cable adapter. Do not cut or nick the cable adapter or the conductor. Verify the exposed conductor length is between 4-1/4” – 4-9/16” (108mm-116mm); if not, redo the assembly. For copper conductors, fully insert the conductor into the compression lug. For aluminum conductors, wire brush the conductor and immediately fully insert it. Measure the “Check Dimension” before crimping; it must be less than 6-3/8”. Crimp the compression lug following the supplied instructions. Wipe all excess inhibitor. Verify the distance from the end of the compression lug to the cable adapter after crimping is between 6-3/8” to 7-1/8” (162mm-181mm); if not, redo the assembly.

  4. Install Elbow and Connect Mating Products

    Lubricate the cable adapter and the inside of the elbow cable entrance. Install the elbow onto the cable adapter until it cannot advance further. Ensure the cable adapter is still flush with the tape marker; reposition if necessary. Remove the tape marker. DANGER: Do not connect or disconnect mating products while energized. Do not energize while disconnected. Remove protective caps from the elbow and the mating part. Hand tighten the threaded stud (if supplied) into the mating part. Clean and lubricate both the elbow and the mating part. Push the elbow onto the mating part, aligning the compression lug hole with the stud. Clean and lubricate the opposite mating part, insert it into the elbow, engage threads, hand tighten, and torque according to instructions. If an insulating plug is used, clean and lubricate the voltage detection cap and place it on the elbow until it snaps.

  5. Ground Cable Shield and Waterproof Jacket

    Insert one end of a grounding wire (at least No. 14 AWG Copper) through the grounding eye and twist to make a small loop; do not damage the eye. Connect the wire to ground using a suitable connector. The cable shield must be grounded according to the instructions supplied with the grounding device, or via an alternate method if no device is used. It is recommended to waterproof the cable jacket at this point to prevent moisture from entering the cable. CAUTION: When constructing 600amp L-Kits, ensure each component is tightened to the specified torque per instructions.

  6. Perform Voltage Test

    Remove the test point cap with a hotstick, peeling it off at an angle. WARNING: The voltage test point is a capacitance device and is not directly connected to the conductor. Do not use conventional voltage measuring equipment. Use a suitable sensing device made for capacitive test points. Contamination, moisture, or incorrect equipment can provide a false “no voltage” indication. Treat the elbow as energized until the “no voltage” test point indication is confirmed by other means to prevent serious or fatal injury. After voltage detection, clean and lubricate the inside surface of the cap with silicone lubricant and replace it on the test point.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.