ABB Installation Products K151SP-B0260 15/25kV 200 Amp, Deadbreak Straight Plug, Bails are required, but not included, order…
UPC: 075114403788
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- Voltage Rating: 15/25 kV
- Current Rating: 200 Amps
- Cable Insulation Diameter: 0.635 inch to 0.905 inch
- Conductor Size: 3/0 or 4/0 AWG (compressed stranded or solid)
- Material: Aluminum compression lug
- Deadbreak design for safe separable connections
- Bail assemblies required (not included)
Specifications
Amperage Rating | 200 A |
Application | Designed to Terminate UD Cable having Concentric Neutral and Extruded installation shielding |
Color | Black |
Conductor Range | 3/0 STR/COMPR AWG , 4/0 SOL/COMPT AWG |
Connection Type | Compression Lug |
Current Rating | 200 A |
Environmental Conditions | Fully Shielded, Fully Submersible |
Insulation | True |
Length | 8.81 in |
Length | 223.774 mm |
Material | Aluminum |
Material | Housing - EPDM-Rubber |
Series | K151SP |
Size | 0.635-0.905 inch (insulation diameter) |
Special Features | Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for ground wire connection. Wide cable range with minimum number of sizes. No Test Point |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Deadbreak Straight Plug |
Voltage Rating | 15 to 25 kV |
Voltage Rating | 15/25 kV |
Width | 2.55 in |
Width | 64.77 mm |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
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What are the key features of the K151SP?
It is a 15/25kV, 200 Amp Deadbreak Straight Plug with a fully shielded, submersible molded rubber housing and provision for a ground wire connection.
What is the continuous current rating for the K151SP?
The continuous current rating for the K151SP is 200 Amps for both 15kV and 25kV voltage classes.
What is the impulse withstand rating for 15kV?
For the 15kV voltage class, the impulse withstand (BIL) is 95kV.
What items are included in the K151SP kit?
Each kit contains a straight receptacle housing, a receptacle pin connector, a tube of lubricant, installation instructions, and a crimp chart.
Are bails included with the K151SP kit?
No, bails are ordered separately and are required for installation.
What type of conductors are compatible with the copper lug?
The copper compression lug included is suitable for all copper conductors only.
What is the maximum operating voltage for the 25kV class?
For the 25kV class, the maximum phase-to-ground operating voltage is 15.2kV, and phase-to-phase is 26.3kV.
What is the maximum operating voltage for the 15kV class?
For the 15kV class, the maximum phase-to-ground operating voltage is 8.3kV, and phase-to-phase is 14.4kV.
What standard does the K151SP meet?
The K151SP meets ANSI/IEEE Standard 386, Latest Revision.
What products is the K151SP designed to mate with?
The K151SP is designed to mate with Elastimold® K151T tee splices and K151SR straight receptacles.
How to Install the K151SP Straight Plug
This guide provides step-by-step instructions for preparing cables, assembling the K151SP Straight Plug, and connecting it to a mating receptacle on 15kV and 25kV class systems.
Estimated time: 1h 30m
Tools needed:
Wire strippers, Crimping tool, Wire brush, Rag
Supplies needed:
K151SP Straight Plug, Conductor Contact (female), Nylon Venting Rod, Lubricant (supplied with K151SP), ELASTIMOLD bail, Customer-supplied #14 AWG copper wire (for grounding, if needed), Approved solvent, Silicone grease
- Ensure Safety and Prepare Components
DANGER: De-energize all apparatus before beginning installation or removal. Inspect all parts for damage, proper rating, and compatibility with mating components. Ensure you are a competent personnel trained in high voltage electrical equipment safety practices. Check the package contents to ensure they are complete and undamaged, and verify all components fit properly with the cable and/or mating products. Have all required tools at hand and maintain cleanliness throughout the procedure.
- Prepare the Cable Jacket
For jacketed concentric neutral cable, cut and remove the cable jacket 8 inches from the cable end, ensuring sufficient concentric neutral wires remain for grounding. For copper tape shield cable, cut and remove the cable jacket 7-1/2 inches from the cable end, then remove the copper tape shield 6-1/2 inches from the cable end. If using an ECS or MA grounding device, follow its specific instructions for outer jacket cut back.
- Remove Cable Insulation and Conductive Shield
Remove 7/8 inch to 1 inch of cable insulation and conductive shield. For #1 stranded/compressed and #1/0 compressed/solid aluminum cable, remove 1-3/4 inches to 1-7/8 inches. Cut squarely; do not pencil the cut. Wire brush bare aluminum conductors immediately and insert them into the crimp barrel, which contains inhibitor.
- Crimp the Socket Terminal
Crimp the socket terminal onto the bared conductor, holding the crimp barrel firmly against the cable insulation. Refer to the crimp chart provided with the contact for specific instructions. Begin crimping at the crimp line imprinted on the barrel, rotating each successive crimp or indent 90 degrees. Carefully wipe any excess inhibitor from the contact and cable insulation.
- Prepare Insulation and Clean Cable
Temporarily remove the plastic pin from the socket. Remove the semi-conductive shield to a point 7-3/4 inches to 7-13/16 inches back from the end of the socket using a straight, smooth, and squared cut. DO NOT CUT OR NICK THE INSULATION. Replace the plastic pin. Pencil the insulation 1/8 inch. Thoroughly clean the outer jacket and insulation with an approved solvent, wiping from the end of the cable toward the outer jacket to remove all traces of semi-conducting residue. If using an ECS or MA grounding device, install it now following its instructions.
- Install Collar and Lubricate
Slide the collar, smaller end first, onto each cable. Keep the cable insulation and the plug clean. Apply the supplied lubricant sparingly to the cable as shown in the diagram and to the inside of the housing. DO NOT SUBSTITUTE other lubricants, as they may harm the product or its mating component.
- Insert Cable into Plug Housing
Push the prepared cable into the plug housing until the leading edge of the socket contact is flush with the front edge of the plug. Once the cable is fully inserted, remove the plastic pin from the socket and discard it.
- Connect to Mating Receptacle
Lubricate the nose of the plug with silicone grease. Carefully place the nylon rod into the receptacle face until it bottoms, approximately 1-3/4 inches deep, ensuring the rod is not cut during mating. Insert the plug assembly into the receptacle as far as possible. Pull out and remove the nylon rod. Secure the electrical connection using an ELASTIMOLD bail; refer to the Bailing Instruction Sheet (150TB-4) for proper installation.
- Establish Grounding Connection
If an ELASTIMOLD grounding device is not being used, connect a length of customer-supplied #14 AWG (or equivalent) copper wire through the grounding tab and twist it tightly. Connect this grounding assembly of the connector to the system ground by merging it with the cable shield of each cable. Seal all grounding wires and connections to prevent corrosion.
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